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Table of Content

    28 May 2013, Volume 47 Issue 05 Previous Issue    Next Issue
    Mechanical instrumentation engineering
    Analysis on Load-sharing Behavior of Multiple Gear System with Geometric Coupled Model
    YUAN Lei,YU Haidong,DING Sheng,LI Jianjun
    2013, 47 (05):  687-691. 
    Abstract ( 853 )   Save
    The mapping correlation between the displacements in the geometric center of gear and the displacement disturbance of every meshing gear pair is established based on geometric coupled model and stiffness properties of gear system. The distances between the center of gear and pinions, the meshing angular and the off-set angular of the center directions were discussed considering the lateral-torsional coupling loads. The mathematic description of additional meshing force caused by these factors was given.The load-sharing behavior was discussed for shield machine actuated by multiple pinions in which the lateraltorsional load and mounted locations of pinions are taken into account. The results show that the additional meshing force is dependent on the mounting locations of pinions. The variation of disturbance force’s direction leads to unsynchronized sinusoidal oscillation of pressure angle and extra meshing force near their original values. The total additional force changes with the layout of pinions.The reasonable design of the locations of pinions may decrease the failure accidents resulted in by the non-uniformed load transmission of multiple pinions.
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    An Acoustic Model of Propagation of Dipole Source in Uniform Flow Duct
    HU Binbina,OUYANG Huaa,WU Yadongb,DU Zhaohuia
    2013, 47 (05):  692-696. 
    Abstract ( 1379 )   Save
    A convect FW-H/thin-body boundary element method (BEM) hybrid method was established to study the propagation and scattering of the dipole source such as rotor/stator interaction noise source in the uniform flow duct. The acoustic model includes the generation and propagation of the sound source. The sound source is derived from the convect FW-H equation as the existence of the uniform flow and the flow field is calculated using the computational fluid dynamics (CFD) method. The propagation is derived from the thin-body BEM. In comparison to the Tyler-Sofrin duct model, the acoustic model can effectively predict the sound field of the propagation of the dipole sound source in the uniform flow.
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    Multivariate Empirical Bayes Modeling and Quality Monitoring for Autobody Measuring Data
    ZOU Jingming,JIN Sun,CHU Guoping
    2013, 47 (05):  697-702. 
    Abstract ( 843 )   Save
    A multivariate empirical Bayesian (MEB) model with a dynamic intervention algorithm was developed to evaluate mean value, standard deviation and other quality parameters. This model takes full advantage of historical data which is smooth in characteristic and also information from other relevant points in error correction. This algorithm can remarkably reduce MEB error in the evaluation and simultaneously a series of error modes in manufacturing process are detected and formulated. Based on recognition of these error patterns, a dynamic intervention algorithm was developed. For validation and verification, this method was applied to the data from multipoints of a vehicle body and the result turns out to be satisfactory.
     
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    Modeling and Characters Analysis of Assembly Error of  Numerical Control Machine Tool
    ZHAO Feia,MEI Xuesonga,b,JIANG Gedonga,b,TAO Taoa,SHI Jianqianga
    2013, 47 (05):  703-708. 
    Abstract ( 985 )   Save
    The assembly error characters of numerical control (NC) machine tool were studied using geometric model, and the integrated expression of assembly error characters was proposed, which contains periodic and cumulative components. The characters of assembly error in the signals of builtin sensors were simulated, as well as the relationship with the motion precision of feed system. The simulations show that the periodic component does not affect the positioning accuracy but the dynamic precision, and the amplitude of periodic component could increase under the condition of frequency modulation. The cumulative component which converts direction at the cross point with motion direction has negative effects on the positioning accuracy. The signals of builtin sensors of an NC machine tool were analyzed and the main factor that influences precision of feed system was found out. The precision of the tested NC machine tool was improved by modifying the assembly.
     
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    Modeling and Simulation of Surface Roughness for Spherical Grinding
    LUO Rui,XU Liming,ZHA Tijian,YANG Ziqi,SHI Lun,HU Dejin
    2013, 47 (05):  709-714. 
    Abstract ( 1066 )   Save
    A new analytical surface roughness model was developed on the basis of chip thickness model considering the effect of overlapping of multiple abrasive particles. The influences of grinding process parameters on surface roughness were studied. The model was validated by the experimental results of spherical grinding. The theoretical values agree reasonably well with the experimental results.
     
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    Analysis on Circumferential Clearance of  Driving Shaft Assembly of Constant Velocity Joint
    YANG Hongxing1,GUO Changning1,SHI Baoshu2,LIU Xiangming1
    2013, 47 (05):  715-722. 
    Abstract ( 1360 )   Save
    Based on the three-dimensional model of Rzeppa constant velocity joint, the formula of circumferential clearance angle at any swing angle and rotating angle was deduced, and the optimal assembly position of driving shaft assembly was analyzed by using MATLAB software. The assembly requirements were proposed based on optimal circumferential clearance fluctuations. The results show that the circumferential clearance at both ends of drive shaft varies with the swing angle between the input and output. The value and fluctuations of the angle can be reduced effectively in an appropriate assembly position, and the vibration and noise can be weakened during travelling.
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    Single-Machine Group Scheduling Policy with Preventive Maintenance Planning Considering Learning and Forgetting Effects
    WANG Guina,YU Binghao,PAN Ershun,DU Shichang
    2013, 47 (05):  723-727. 
    Abstract ( 849 )   Save
    A single machine group scheduling problem was studied by incorporating learning and forgetting effects and maintenance into classic scheduling model. For the learning effects, two different models are formulated: one is to describe learning effect for the same product in a job; the other is to describe learning effect for different products in a family. And, because jobs are different in a family, so accumulated learning effects are partially transmitted, namely there exists forgetting effects from product to product, which is described by similarity in this paper. For maintenance policy, perfect preventive maintenance can be performed after one kind of products is finished, and when the machine fails due to degradation, minimal repair is performed to restore the machine to be “as bad as old”. Based on these policies, a more practical scheduling model within a family was formulated, whose objective is to minimize the completion time. Finally, a numerical example was given to show that the model is reasonable.
     
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    Method of Parameter Matching for Hydraulic Hybrid System for Excavators
    LIN Tianliang1,2,LIU Qiang1
    2013, 47 (05):  728-733. 
    Abstract ( 1054 )   Save
    Based on the driving structure, working principle and working condition of a parallel hydraulic hybrid system in an excavator, the parameter design and matching were studied.  Considering the installation, service life and the stableness of the engine, a method how to set the working pressure of the hydraulic accumulator was proposed. Then, to show the hybrid system’s greatest advantage at its working area and reduce the power of the enegine and the pump/motor, the parameter design of engine power and pump/motor displacement were studied. The matching results were analyzed using the built hydraulic hybrid excavator model based on AMEsim software. The results show that it can improve the distribution of engine’s working points and restrain the pressure of the hydraulic accumulator without sacrificing the stability of the engine. The energy saving of the hybrid system is at around 11.21%. The working pressure and rated volume of accumulator in different energysaving system are brought forward.
     
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    Smoothing Transfer for the Corner of Adjacent NC Processing Segment
    HUANG Jian,SONG Aiping,TAO Jianming,YIN Weizhong
    2013, 47 (05):  734-739. 
    Abstract ( 1229 )   Save
    In order to realize smooth transfers along a continuous segment trajectory,  adjustable form of the cubic spline connecting curve was made for corner transition. The movement speed remains unchanged during the process of corner transition, changing the form adjustment coefficient of the spline connecting curve to adjust its curvature radius and controlling the value of acceleration. The results show that this method of adjustable form of the cubic spline connecting curve control corner transition can guarantee the smoothness of the path and the continuity of the speed and improve the machining efficiency, and reduce the acceleration mutations effectively, lessen the impact to machine tool.
     
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    Formation and Friction Properties Investigation of Rare Earth Modified CNTs Film on Surface of Titanium Alloy Substrates
    FANG Lei1,XU Ying1,2,CHENG Xianhua1,3
    2013, 47 (05):  740-743. 
    Abstract ( 1146 )   Save
    The rare earth (RE) modified carbon nano-tubes (CNTs) self-assembled monolayers (CNTsSAM) was made on the surface of biomedical titanium alloy substrates. Scanning electron microscope (SEM) and X-ray photoelectron spectrometry (XPS) were used to characterize the surface appearance and the composition on the surface of titanium alloy substrates respectively. The tribological properties of the films were evaluated on a UMT-2MT reciprocating friction and wear tester. The results indicate that the RE modified CNTsSAM was successfully assembled on the surface of titanium alloy substrates. RE elements can significantly improve the surfaceproperties of CNTs and act as an adhesive between functional groups of CNTs and the substrate. RE modified CNTs-SAM not only has smaller coefficient of friction (0.13) against GCr15 but also has favorable anti-wearing properties.
     
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    Application of Real Time Compensation with Combinative Thermal Error Prediction Model Based on Error Separation on CNC Machine Tools
    JIANG Hui,YANG Jianguo,LI Zihan,YAO Xiaodong
    2013, 47 (05):  744-749. 
    Abstract ( 1078 )   Save
    A new modeling method was presented to smooth over the difficulties of thermal error modeling on computerized numerical control (CNC) machine tools. This method separates the thermal error into static error and error influenced by temperature alteration, then modeling separately, finally  the two parts are combined into an integrated thermal error prediction model. Applying this model in a typical three axis CNC milling machine for thermal error prediction, the result shows that it can accurately predict the thermal error under any given temperatures and coordinates. With an innovative real time compensation system, using the predicted error to carry out the real time compensation experiment, the compensation effect validates that the thermal error can be significantly reduced.
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    Thermo-Drifting Error Modeling of Spindle Based on Combination of Principal Component Analysis and BP Neural Network
    YANG Yi1,YAO Xiaodong1,YANG Jianguo1,ZHANG Yusheng2,YUAN Feng2
    2013, 47 (05):  750-753. 
    Abstract ( 924 )   Save
    In order to improve the prediction accuracy of thermal error model, a data processing method based on the combination of principal component analysis and BP neural network was presented. By using principal component analysis, the amount of  temperature variables will be reduced. Then the principal components are employed to train the BP neural network in order to obtain the thermal error model. As the number of inputs is reduced, the train process can be faster and the iteration time can be reduced. In comparison with the network model which uses the critical point temperatures as the input, the
    results show that BP neural network thermal error modeling method based on principal component analysis method has advantages of high fitting accuracy and smaller residual error. So this modeling method has both high efficiency and accuracy of compensation.
     
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    Metallography and Metallurgical Technology
    Investigation on Automotive Fender Fabrication Combining Stretch Forming and Incremental Forming
    SONG Xiucheng,LU Bin,CHEN Jun
    2013, 47 (05):  754-759. 
    Abstract ( 918 )   Save
    Body-in-white development is a long-time and high-cost procedure in automobile production. With the example of an automotive fender, a new hybrid incremental sheet forming workbench was developed to realize the combination of pre-stretching, incremental forming and trimming by one clamping system. Surface geometry was measured by laser scanning and compared with original CAD model, and the results demonstrate that the hybrid method can improve geometric accuracy of the forming parts. The forming accuracy and surface quality of detailed features are improved by modified tool path generation method, which is based on local features. Thinning also is effectively relieved by adjusting the blank holding pressure at pre-stretching stage.
     
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    Stretch Bending Limit of Dual Phase Sheet and Its Numerical Simulation
    XIE Zhen,LI Meng,WANG Wurong,WEI Xicheng
    2013, 47 (05):  760-765. 
    Abstract ( 969 )   Save
    The stretch bending limit, fracture location and fracture morphology of 800  MPa dual phase (DP) steel sheets under different punch radii was determined through series of U-shape stretching bending tests. The limit bending test was numerically simulated and three yielding models: Hill, Barlat and BBC were compared in the numerical simulation. For those tests with bigger punch radii (Rp≥2.5 mm), the fracture of limit bending can be predicted using the Hill yielding model, using the traditional forming limit curve (FLC) as fracture criterion. However, the fracture of limit bending can’t be predicted using the same criterion with smaller punch radius (Rp=1.0 mm); the reason is that the necking based traditional FLC neglects the bending effect with smaller punch radii while the bending of 800 MPa DP steel sheets under this condition shows no obvious necking shear fracture, the actual fracture limit is lower than the traditional FLC.
     
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    Analysis on Temperature of TIG Welding Based on Continuum Spectrum for Modified Fowler-Milne Method
    XIAO Xiao,HUA Xueming,LI Fang,WU Yixiong
    2013, 47 (05):  766-769. 
    Abstract ( 986 )   Save
    In order to improve the accuracy of measurement by arc image obtained by high speed camera, the modified Fowler-Milne method based on continuum spectrum was used. Based on the theory of spectrum, the relationships between emission coefficient and temperature were calculated. The emission coefficient includes spectrum line, continuum spectrum and total emission coefficient for 794.8 nm. The influence of continuum spectrum for FowlerMilne method was analyzed, and then the Fowler-Milne method was modified, arc image of spectra line in 794.8 nm was captured by high speed camera. The temperature distribution of direct current-tungsten intert gas arc welding was calculated according to the modified FowlerMilne method. Arc temperature field was compared before and after modification. The temperature field increases when continuum spectrum is taken into account. The result of spectrometer proves that the influence of continuum spectrum is small.
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    Numerical Analysis for Contact Pressure and Surface Damage in  Dual-phase Steel Sheet Stamping
    GAO Jing1,LIU Kesu2,YU Zhongqi1,LIN Zhongqin1
    2013, 47 (05):  770-774. 
    Abstract ( 913 )   Save
    In order to obtain the evolution law of contact pressure between blank and tool interfaces in sheet metal forming, the numerical simulation model of a channel forming process was developed based on the finite element software ABAQUS. It was found from the numerical calculation that the contact pressure is comprised of an initial transient response and a steady phase in the duration of the forming process. While the contact pressure is continuous in steadystate and can be divided into a high contact pressure zone and a low contact pressure zone, the contact pressure in transient phase is discontinuous and is characterized by a twopeak contact pressure. The numerical results show the peak contact pressure in transient phase is much higher than that in steady phase, and the contact pressure on the blank at the start of die radius is higher than that at the end in steady phase. Furthermore, a parametric study was conducted. It was found that the steel strength has a positive proportion effect on the contact pressure, and the contact area increases with the increasing of the blank holder force.
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    YE Zhen,YU Huanwei,CHEN Huabin,CHEN Shanben
    2013, 47 (05):  775-778. 
    Abstract ( 992 )   Save

    null

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    Analysis of the Crack Orientation Effect on Pulsed Eddy Current Stimulated Thermography
    CHANG Dong1,2,ZUO Xianzhang1,TIAN Guiyun3,QIAN Sumin1
    2013, 47 (05):  779-785. 
    Abstract ( 836 )   Save
    Finite element models of crack with different direction angle were established to analyse the cracks detection using the pulsed eddy current thermography in ferromagnetic and nonferromagnetic metal materials. It was discussed the impact of different direction angle of cracks to the distribution of eddy field and temperature field. Extracting the maximum value of the surface temperature of the specimen as the feature, the relationship between the orientation angles and the geometric dimensions of the different crack was analyzed. In ferromagnetic materials, cracks can be detected in any directions angle. But it is difficult to achieve detection to the small direction in nonferromagnetic material. According to the symmetric characteristics of the surface temperature distribution of the specimen, crack orientation can be initially judged. The surface maximum temperature value along the crack direction angle increases linearly with the increase of crack direction angle. It can be used for further identification.
     
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    Hydroforming Process Robust Optimization for a Tubular Part with Complex Shape
    MA Changhong1,LIU Kesu2,CHEN Xinping3,YU Zhongqi1
    2013, 47 (05):  786-790. 
    Abstract ( 909 )   Save
    Nowadays it is a very effective method using numerical simulation technology combined with robust optimization technology to solve the forming quality stability problem in mass production condition. Using these two techniques, the robust optimal technological parameters for multi-process hydroforming of a tubular sub-frame were obtained. According to the sensitivity analysis, the key process factors which influence the thinning rate of the tubular subframe are: velocity of the pressure die, lubrication coefficient in bending process and max pressure in hydroforming. The optimization result of the key process parameters that influence the thinning rate of tubular sub-frame was given by means of robust optimization technology.
    Key words:
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    Constitutive Model of Hydroforming and Its Numerical Validation Based on Three-Dimensional Hill’48 Yield Criterion
    LU Jian,CHEN Jun,ZHANG Feifei,CHEN Jieshi
    2013, 47 (05):  791-794. 
    Abstract ( 1580 )   Save
    Based on the three-dimensional Hill’48 anisotropic yield criterion, a mechanical model was developed to describe hydroforming process, which combines the semi-implicit backward Euler stress integration method and the explicit finite element solving algorithm. The three-dimensional Hill’48 yield criterion was implemented in the commercial finite element software LS-DYNA by using user defined material models UMAT. This algorithm was validated by the tensile test of single element. Besides, it was applied to the numerical simulation of hydraulic bulging to analyze the difference between Hill’48 anisotropic yield criterion and Mises isotropic yield criterion. The numerical results show that the implemented constitutive model is proper and it can reveal the deformation rule of tube bulging reasonably.
     
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    Influence of Polydopamine Coating on Deposition of Hydroxyapaite on Oxidated Titanium Alloy
    LIU Bin1,2,RAN Haiqiong1,LI Zhangpeng2,WANG Jinqing2,YANG Shengrong2
    2013, 47 (05):  795-799. 
    Abstract ( 1220 )   Save
    This work concentrates on the influence of polydopamine (PDA) coating on the bio-induced deposition of hydroxyapaite (HA) on the surface of medical titanium (Ti) alloy pre-treated by anodic oxidation (AO) and microarc oxidation (MAO).  Ti alloy was firstly treated by AO and MAO, respectively, and then modified with PDA coating; after that, all samples were immersed into the simulated body fluid (SBF) for depositing HA bioactive coatings. The morphologies, elemental compositions and microstructures were characterized by field-emission scanning electron microscopy, X-ray photoelectron spectroscopy, Xray powder diffraction. Upon AO and MAO treatments, nanotubes and micro holes are formed on Ti alloy, respectively. After being further modified by PDA, the deposition ability of HA on Ti alloy is significantly improved, and the arrangement of HA is relatively compact and ordered.
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    Finite Element Simulation of Chip Formation Mechanism in Hard Turning GCr15 Steel
    HE Ye1,WANG Changying2,CHEN Xiaoan1,ZHANG Yong1,LIU Xing1
    2013, 47 (05):  800-805. 
    Abstract ( 955 )   Save
     The formation of serrated chip in hard turning and tool life and the quality of the machined surface are closely related. Simulation experiments of hard turning hardened bearing GCr15 steel (62HRC) were conducted using finite element simulation software ABAQUS. According to chip morphology, combined with cutting force and temperature field, the formation process and mechanism were researched  and conclusions were obtained. Firstly, continuous chip is formed under relatively lower cutting speed (60 m/min), while under a higher speed of 181 m/min, serrated chip is formed with adiabatic shear band. The thermal softening effect of adiabatic shear band declines in the carrying capacity, and in turn results in fluctuates of cutting force. Secondly, under 181 m/min, micro-cracks appear on the connected surface between the workpiece and the chip and they extend along the adiabatic shear band to some extent. This not only makes the saw-tooth more apparent and results in “The 2th-Drop” of cutting force but also delays the formation of the next saw-tooth block. Thirdly, for hard turning hardened GCr15 steel, adiabatic shear theory is a precondition to form saw-tooth chips. The appearance and extension of the periodic microcracks are also based on the ductile fracture of the shear adiabatic effect.
     
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    Mechanical Properties of Biodegradable Citric Acid-Based  Polyester /Polylactide Blends
    XU Yuanyuan,GUI Zongyan,GAO Yun,LU Chong,CHENG Shujun
    2013, 47 (05):  806-810. 
    Abstract ( 1202 )   Save
    A biodegradable citric acid-based polyester (PEGCA) was synthesized by direct copolycondensation. The full biodegradable blends of PLA and PEGCA with different reaction degrees were made by using a torque rheometer. The tensile, impact and flexural properties were investigated and the morphologies of blends were assessed by scanning electron microscopy. The result shows that the PEGCA effectively improves the toughness of the blends. The elongation at break of the blends reaches 316% and the impact strength is also increased by 7 times. The tensile properties of PEGCA/PLA blends differ under different strain rate. The higher the strain rate is, the higher the tensile strength and the lower the elongation at break becomes. The dispersion of PEGCA with different reaction degrees in PLA affects the mechanical properties of the blends. The reaction degree of PEGCA affects the dispersion of PEGCA in PLA matrix. The PEGCA with low reaction degree shows relatively small dispersed phases in PLA matrix and its blend shows a better toughness and drawability under high strain rate.
     
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    Mathematical sciences and chemical
    Graphene Modified Titanate Nanotubes Composite Photocatalyst: Preparation and Characterization
    ZHAI Qianqian,HU Guoxin,TANG Bo
    2013, 47 (05):  811-816. 
    Abstract ( 1095 )   Save
    A series of composite photocatalysts were prepared under hydrothermal conditions by using chemical reduced graphene and nanoscale TiO2 as raw materials. The influences of graphene content and hydrothermal temperature were studied. The 5%(mass fraction) graphene contented photocatalyst possesses the best photoactivity. The catalyst prepared at lower hydrothermal temperature has a larger BET surface area and better catalytic performance. The BET surface area of the prepared composite photocatalyst is 10 times larger than that of previously reported graphene-TiO2 photocatalysts. The rate constant of degrading Rhodamine-B reaches 8.76×10-2 min-1, which is at least 5 times faster than that of reported TiO2-based photocatalysts. Based on the results of UV-vis diffuse reflection spectra and XPS, the visible-light responses of the prepared photocatalysts are originated from the sensitization of graphene.
     
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    Chemical Industry
    Experimental and Numerical Study of Frictional Contact Behavior of Rolling Tire
    LI Zhao,LI Ziran,XIA Yuanming
    2013, 47 (05):  817-821. 
    Abstract ( 1129 )   Save
    The friction coefficients of tread rubber under different contact pressures and sliding velocities were tested on a laboratory abrasion and skid tester LAT 100, and a proposed friction law was applied to characterize the frictional behavior of tread rubber displayed in the experiment. In order to verify the friction law, the steady-state cornering rolling of the rubber wheel incorporated with the enhanced friction model was simulated with the ABAQUS package. On this basis, the enhanced friction model was applied to the tire cornering simulations at slip angles in a wide range using the explicit solver and the contact pressure distributions of several cornering conditions were investigated. The results show that the computed tire cornering responses are in good agreement with experimental results and the numerical noises are controlled within a smaller range.
     
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    Preparation and Tribological and Electrochemical Properties of MoS2/Resin Hybrid Coating on Magnesium Alloy
    SHAN Xiaopeng,GUO Xingwu,WANG Qudong,DING Wenjiang
    2013, 47 (05):  822-826. 
    Abstract ( 918 )   Save
    With water as dispersion medium, MoS2/resin hybrid coatings were prepared by electrochemical deposition on the magnesium alloy. Friction and wear properties of the film were investigated using MR-060 multifunctional friction and wear testing machine. The electrochemical performance of the coating was evaluated by PARSTAT2273 electrochemical workstation and surface morphologies were analyzed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The results show that the thickness of the film is up to 50 μm. MoS2 particles disperse pretty well in the matrix of resin and the MoS2/resin hybrid coating has very good corrosion resistance and wear resistance. It is a rather effective film with very good prospects for magnesium alloy.
     
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    Synthesis of Poly Hydroxyurethanes Based on Poly (Caprolactone)
    LU Yue,RAO Ju,GONG Feirong,CHEN Jianding
    2013, 47 (05):  827-833. 
    Abstract ( 1007 )   Save
    Functionalized poly (caprolactone) diol (PCL-Diol) end capped with five-membered cyclic carbonate (PCL-2GC) was synthesized from PCL-Diol, succinic anhydride and glycerol-1, 2-carbonate. The relative molecular mass and its distribution of linear polyhydroxyurethanes (PHU) prepared from the reaction of PCL-2GC with 1,6-hexanediamine decrease as the reaction time and the dosage of amine increase, while first increase with increasing PCL-2GC concentration and reaction temperature and then decrease. The heat-resistance temperature of PHU is 30—40 ℃ higher than traditional polyurethane with analogous structure. The crystallization and thermal stability of crosslinked PHU/SiO2 polymers decrease with the increase of crosslink density. The amorphous SiO2 is homodispersed in the matrix of PHU/SiO2 polymers characterized from X-ray diffraction (XRD) and scanning electron microscope (SEM).
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    Communication and Transportation
    Robust Design Method Considering Two Sources of Uncertainties and Its Application in Autobody Lightweight Design
    ZHANG Siliang1,ZHU Ping1,CHEN Wei1,2
    2013, 47 (05):  834-839. 
    Abstract ( 770 )   Save
    In traditional metamodel-based robust design methods, the dependency between metamodels and true responses will inevitably introduce so-called metamodel uncertainty in robust design. Previous robust design methods often treat a metamodel as the real model and ignore the influence of metamodel uncertainty in robust solutions. It often finds a solution in the infeasible region. So the concept of robust design is extended for both parametric uncertainty and metamodel uncertainty to evaluate the compound effect in system responses. A mathematical example was employed to illustrate the superior performance of the proposed robust design method. The method was applied to an autobody lightweight design problem, in which the high-dimensional and high-nonlinear crashworthiness responses are chosen as constraint functions. The results show that the proposed method can reduce the risk of constraint violation due to metamodel uncertainty. The robust solution improves the impact performances and reduces the structure weight by 11.06%. It demonstrates the proposed method is an effective tool in autobody robust design.
     
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    Matching Optimization Analysis of Complex Structure with Multiple Error Sources Based on Gaussian Mapping
    XU Chuan,WU Hao,WANG Hua,GAO Xiang
    2013, 47 (05):  840-845. 
    Abstract ( 706 )   Save
    In order to improve the assembly quality of the automobile tail light area, on the basis of Gaussian image and mathematical statistics, taking the Hausdorff distance for reference, this paper quantified the matching status on Gaussian scale space, and established the objective function and the subsidiary verification target parameter for optimization, to find the best matching adjustment method by computer program. Based on the verification and analysis of the validity of the theory above, the test on the application of actual engineering data shows that it is effectual for improving the assembly quality with strong operational.
     
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    Others
    Unconventional Emergency Assessment Based on Bayesian Network
     
     
    XU Lei1,LI Xiangyang1,HUANG Xiangyue2
    2013, 47 (05):  846-850. 
    Abstract ( 748 )   Save

    To solve the problems in the traditional emergency assessment of unconventional emergencies, an unconventional emergency assessment method based on Bayesian network was proposed. Besides, the system efficiency was further improved by the topological optimization of Bayesian network model. Moreover, an example application to a simplified backup power transmission system of nuclear power units was presented to illustrate and test the proposed method. The results show that the proposed Bayesian network based method has valuable characteristics, such as  multiinformation expression,  fusion, and updating,  and can improve the computation efficiency, which make it wellsuited for unconventional emergency assessment.

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