Journal of Shanghai Jiao Tong University

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Composite Fault Diagnosis Model for Water Injection Pumps Based on Adaptive Time-Frequency Mode Decomposition and Deep Learning

  

  1. 1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240,China;2. Qingluan Fuxing Industrial Technology Co., Ltd., Zaozhuang 277500,Shandong,China;3. Special Environment Digital Manufacturing Equipment Technology Invitation Center,Mianyang 621900,Sichuan,China

Abstract:

To address the challenges of fault identification and decoupling in composite fault diagnosis of oilfield plunger-type water injection pumps, this study proposes a fault diagnosis algorithm based on adaptive time-frequency variational mode decomposition(VMD) and a multi-path fusion Transformer. First, an adaptive VMD algorithm incorporating time-frequency transformation preprocessing and adaptive mechanisms is designed to capture key fault features within composite fault sub-bands while dynamically adjusting the bandwidth and spectral center parameters. Then, a Transformer-based deep learning module with multi-path fusion capability is developed, which introduces both local path and global path attention mechanisms in a high-dimensional embedding space to enhance the ability to model frequency distribution discrepancies and improve composite fault feature recognition. Finally, experiments on a water injection pump dataset validate the proposed model. Under zero-sample training conditions for composite faults, the model achieves an average diagnostic accuracy improvement of 11.12% compared with mainstream composite fault diagnosis methods.

Key words:  , composite fault diagnosis, variational mode decomposition(VMD), Transformer, zero-shot training

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