上海交通大学学报 ›› 2019, Vol. 53 ›› Issue (9): 1107-1114.doi: 10.16183/j.cnki.jsjtu.2019.09.013

• 学报(中文) • 上一篇    下一篇

考虑动态性能退化的生产系统预防维护和缓存配置策略

郭闻雨,张秀芳,修玉皎,夏唐斌,潘尔顺   

  1. 上海交通大学 机械与动力工程学院, 上海 200240
  • 发布日期:2019-10-11
  • 通讯作者: 潘尔顺,男,教授,博士生导师,电话(Tel.): 021-34206685;E-mail:pes@sjtu.edu.cn.
  • 作者简介:郭闻雨(1994-),女,江苏省镇江市人,硕士生,主要研究方向为维护策略.
  • 基金资助:
    国家自然科学基金(51475289,51505288)资助项目

Integrating Strategy of Preventive Maintenance and Buffer Allocation Considering Dynamic Degradations for Manufacturing Systems

GUO Wenyu,ZHANG Xiufang,XIU Yujiao,XIA Tangbin,PAN Ershun   

  1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
  • Published:2019-10-11

摘要: 以带缓存双机系统为研究对象,结合随机波动的加工能力指标与可靠度,动态描述设备的综合性能退化程度,并进一步研究了维护规划与缓存配置的联合优化方法.针对带缓存双机系统的生产形式和运行特征,分阶段进行缓存动态建模,基于全局构建了系统的缓存和缺货成本模型,以总平均运行成本最低为目标,对系统的预防维护和缓存配置进行联合决策.通过案例分析获得最佳维护策略,论证了合理配置缓存对降低长期成本具有显著作用.

关键词: 预防维护;缓存配置;动态性能退化;总平均成本

Abstract: The article introduces a processing capability index combined with reliability into describing dynamic degradation of a two-machine-one-buffer system, and studies a joint optimization method of preventive maintenance and buffer allocation. Considering the production states and operation characteristics of manufacturing system, we establish a multi-stage dynamic model to illustrate the buffer fluctuation, and discuss the corresponding buffer cost and shortage cost models comprehensively. The minimum total average cost is used to develop the optimal joint policy of preventive maintenance and buffer allocation. A numerical case is used to prove the effectiveness of the proposed policy and the results have demonstrated the significant effect of buffer allocation on cost saving.

Key words: preventive maintenance; buffer allocation; dynamic degradation; total average cost

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