关键词: 螺杆压缩机, 热变形, Alpha shape算法, 等距轮廓法, 间隙

Abstract: Rotor clearance is necessary for the safe operation of twin-screw compressors, and it has a major impact on the performance of twin-screw compressors. The purpose of this study was to obtain a rotor tooth profile with reasonable meshing clearance on the rotor end surface, so that the clearance on the rotor contact line would be uniform and the rotor could be smoothly meshed. Under ideal conditions, the rotor of a screw compressor should have no clearance or interference. However, owing to assembly errors, thermal compression, stress deformation, and other factors, a rotor without backlash modification will inevitably produce interference during operation. A new design method based on the Alpha shape solution was proposed to achieve an efficient and high-precision design of the clearance of the twin-screw rotor profile. This method avoids the complex analytical calculations in the traditional envelope principle. The best approximation of the points on the rotor conjugate motion sweeping surface in the points is illuminated using a specific color. The sweeping surface of the screw rotor single-tooth profile is roughly scanned to capture the base point set of the sweeping surface boundary points. The chord length and tilt angle of each interval are calculated using the value of the base point set to adjust the position, phase, and magnification of each interval sweeping surface. Finally, the data point set is converted to the same coordinate system to generate the conjugated rotor profile. An example was used to verify the feasibility and adaptability of this method. Based on the equidistant profile method, the clearance between male and female rotors of a screw compressor was obtained under actual operation conditions. Therefore, this study provides a basis for the meshing clearance design in the machining of twin-screw compressor rotors.