Optimum Design and Simulation Analysis of Slice Cutter for
 HighEfficient Machining with High Strength Steel

doi:10.16183/j.cnki.jsjtu.2017.08.016

Abstract

Abstract: Milling tests for 508III steel are carried out to analyze the impact of cutting parameters on cutting force by using sliced milling cutters. A cutting parameters optimum model is established under the objective of processing efficiency and tool life. Genetic algorithm is applied to optimize the cutting parameters, and the tool structure is designed according to the cutting parameters. Simulations of the blade are carried out by the combination of different rake angles to optimize the angle parameters. Simulations of cutting force are completed according to the optimization cutting parameters. The research can provide technical support for tool development and cutting parameters optimization for highefficient heavy milling water chamber head.

Key words: optimum design, cutting simulation, slice milling cutter, highefficient machining, heavy cutting

CLC Number:

TG 501

CHENG Yaonan，HAN Yu，GUAN Rui，XU Ming，LU Zhenzhen. Optimum Design and Simulation Analysis of Slice Cutter for
HighEfficient Machining with High Strength Steel[J]. Journal of Shanghai Jiaotong University, 2017, 51(8): 1006-1012.

References

［1］HE G H, LIU X L, YAN F G. Research on the dynamic mechanical characteristics and turning tool life under the conditions of excessively heavyduty turning［J］. Front Mech Eng A, 2012, 7(3): 329334.
［2］董定乾, 崔振山, 陈飞. 核电用SA5083钢的奥氏体晶粒生长过程模拟［J］. 上海交通大学学报, 2015, 49(10): 15041509.
DONG Dingqian, CUI Zhenshan, CHEN Fei. Simulation of austenite grain growth process of SA5083 steel for nuclear power plant［J］. Journal of Shanghai Jiao Tong University, 2015, 49(10): 15041509.
［3］程耀楠, 刘献礼, 李振加, 等. 极端重载切削条件下的刀具粘结失效研究［J］. 机械工程学报, 2012, 48(19): 169176.
CHENG Yaonan, LIU Xianli, LI Zhenjia, et al. Studying tool bond failure under extreme heavy load cutting［J］. Journal of Mechanical Engineering, 2012, 48(19): 169176.
［4］FU R D, WANG T S, ZHOU W H, et al. Characterization of precipitates in a 2.25Cr1Mo0.25V steel for large seale cast forged products［J］. Materials Characterization, 2007, 58(10): 968973.
［5］程耀楠, 韩禹, 卢真真, 等. 水室封头高效加工层切铣刀优化设计及分析［J］. 哈尔滨理工大学学报, 2015, 20(3): 17.
CHENG Yaonan, HAN Yu, LU Zhenzhen, et al. Based on layer milling cutter optimization design and analysis for the head of the water chamber［J］. Journal of Harbin University of Science and Technology, 2015, 20(3): 17.
［6］勋建国. 一种新型阶梯铣削方法的研究与实践［J］. 内蒙古工业大学学报，2002(23): 6771.
XUN Jianguo. A new research method and practice about step milling technology［J］. Journal of Inner Mongolia University of Technology, 2002(23): 6771.
［7］王荣国. 可转位刀片阶梯式端铣刀应用实践［J］. 新技术新工艺，1985, 8: 2223.
WANG Rongguo. Application practice in index able inserts of stepwise end milling cutter ［J］. New Technology and New Process, 1985, 8: 2223.
［8］武文革, 庞学慧, 常兴. 自阶梯层剥强力端铣刀的基本原理［J］. 工具技术, 1998(8): 2326.
WU Wenge, PANG Xuehui, CHANG Xing. Theory of selfgraded power face milling cutters［J］. Tool Technology, 1998, 32(8): 2326.
［9］CHENG Yaonan, LIU Li, LU Zhenzhen, et al. Study on the adhering failure mechanism of cemented carbide inserts and element diffusion model during the heavyduty cutting of water chamber head［J］. International Journal of Advanced Manufacturing Technology, 2015, 80(9): 18331842.
［10］周鹤良. 重型切削实用技术手册［M］. 北京: 机械工业出版社, 1996.
［11］LI Jibo, ZHANG Dinghua, WU Baohai. Optimization of material removal strategy in milling of thinwalled parts［J］. Journal of Harbin Institute of Technology, 2011, 18(5): 108112.
［12］鲍治国, 万金梁, 马西锋. 基于遗传算法具有容错能力的图像滤波器优化设计［J］. 上海交通大学学报, 2015, 49(8): 11811190.

[1]	YANG Zhen,FU Zhuang,GUAN Enguang,XU Jiannan,TIAN Shihe,ZHENG Hui. The Kinematic Analysis and Structure Optimization of MLattice Modular Robot [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1153-1159.
[2]	ZHAO Jun1,YU Haidong2. Dynamic Analysis of TwoLink Flexible Manipulators Based on the Absolute Nodal Coordinate Formulation [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1160-1165.
[3]	ZHAO Ziren1,DU Shichang1,HUANG Delin1,REN Fei2,LIANG Xinguang2. Modelling and Bottleneck Analysis of Product Quality in Transient Phase of MultiStage Manufacturing Systems Based on Markovian Chains [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1166-1173.
[4]	HUANG Xuangui. Algorithm for Relatively Small Planted Clique with Small Edge Probability [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1202-1206.
[5]	LUO Jingjinga,YU Haidonga,ZHAO Chunzhanga,b,WANG Haoa,b. Study on Motion Stability of Variable CrossSection Flexible Beams Based on the Absolute Nodal Coordinate Formulation [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1174-1180.
[6]	WANG Yibo1,HUANG Yixiang1,LI Bingchu1,LING Xiao1 ZHAO Shuai1,LIU Chengliang1,ZHANG Daqing2. An Improved Modal Simulation Method for Switched Reluctance Motor Based on Static PreComputation [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1181-1188.
[7]	ZHOU Binghai,LI Ming. Scheduling Method of Manufacturing Cells with Robot Restricted Processing [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1214-1219.
[8]	CHEN Jinping1,ZHANG Shusheng1,HE Weiping1,WANG Mingwei1,HUANG Hui2. Feasible Change Path Search and Optimization Method Based on Driving Parameter Modeling [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1220-1227.
[9]	ZHOU Penghui,MA Hongzhan,CHEN Dongping,CHEN Mengyue,CHU Xuening. Identification of Product Redesign Modules Based on Fuzzy Random Failure Mode and Effects Analysis [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1189-1195.
[10]	PENG Cheng,ZHU Jianyun,CHEN Li. Mode Transition for a Hybrid Electric Vehicle Based on Model Reference Control [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1196-1201.
[11]	LIU Wei,YANG Chao . A Study on Injection Mould Part Quotation Model Based on Back Propagation Neural Network [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1207-1213.
[12]	CHEN Suting，WANG Zhuo，WANG Qi. Aerial Scene Classification Based on Nonlinear Scale Space [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1228-1234.
[13]	CHEN Ning,HE Xiaobin,GUI Weihua,YANG Chunhua. Research on Image Encryption System Based on Chaotic Discrete Sequence [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1273-1280.
[14]	LIU Kaia，ZHANG Liminb，ZHOU Lijuna. Design of Random Restricted Boltzmann Machine Group [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1235-1240.
[15]	ZHU Xinyao1，SONG Baowei2,XU Gang1,YANG Songlin1. Research on Landing Strategy and Influencing Factors of an Autonomous Underwater Vehicle with Supporting Mechanism [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1241-1251.