Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece

doi:10.1007/s12204-017-1851-3

上海交通大学学报（英文版） ›› 2017, Vol. 22 ›› Issue (4): 385-394.doi: 10.1007/s12204-017-1851-3

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Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece

HE Junyi¹ (何俊艺), WANG He² (王贺), PENG Linfa¹ (彭林法),YI Peiyun¹* (易培云), LAI Xinmin¹ (来新民), LIN Zhongqin¹ (林忠钦)

(1. Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai 200240, China; 2. China Academy of Launch Vehicle Technology, Beijing 100076, China)

出版日期:2017-08-03 发布日期:2017-08-03
通讯作者: YI Peiyun(易培云) E-mail:yipeiyun@sjtu.edu.cn

Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece

HE Junyi¹(何俊艺), WANG He² (王贺), PENG Linfa¹ (彭林法),YI Peiyun¹* (易培云), LAI Xinmin¹ (来新民), LIN Zhongqin¹ (林忠钦)

(1. Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai 200240, China; 2. China Academy of Launch Vehicle Technology, Beijing 100076, China)

Online:2017-08-03 Published:2017-08-03
Contact: YI Peiyun(易培云) E-mail:yipeiyun@sjtu.edu.cn

摘要/Abstract

摘要： Abstract: Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finite element model is developed. The characteristic parameters including boss height, boss angle and boss gap are discussed systematically. It can be concluded that the gap has a positive linear correlation with springback percentage, and the boss angle has an optimal interval of 30°—60° to reduce springback. When the boss height increases, the springback decreases, but the effect weakens when the boss height is larger than 1.0 mm. Then, a response surface analysis is conducted with Design Expert 8.0.5 software and an optimal parameter process window (i.e., boss height from 2.1 to 3.0 mm, boss angle from 53°to 60°and the gap from 0 to 1.2 mm) is obtained. Finally, a set of molds are fabricated and the stamping experiments are conducted. The springback behavior is well controlled. The springback percentage can be decreased from 33% to 6% by using the auxiliary boss device of ring-shaped workpiece.

关键词: metal sheet, ring-shaped workpiece, springback, boss device, finite element model

Abstract: Abstract: Due to the elastic deformation of metal stamping, springback is a serious problem to cause shape deviation and thus reduce precision. The springback behavior of ring-shaped workpiece is investigated in this paper and an auxiliary boss device is proposed to control the springback deformation. A finite element model is developed. The characteristic parameters including boss height, boss angle and boss gap are discussed systematically. It can be concluded that the gap has a positive linear correlation with springback percentage, and the boss angle has an optimal interval of 30°—60° to reduce springback. When the boss height increases, the springback decreases, but the effect weakens when the boss height is larger than 1.0 mm. Then, a response surface analysis is conducted with Design Expert 8.0.5 software and an optimal parameter process window (i.e., boss height from 2.1 to 3.0 mm, boss angle from 53°to 60°and the gap from 0 to 1.2 mm) is obtained. Finally, a set of molds are fabricated and the stamping experiments are conducted. The springback behavior is well controlled. The springback percentage can be decreased from 33% to 6% by using the auxiliary boss device of ring-shaped workpiece.

Key words: metal sheet, ring-shaped workpiece, springback, boss device, finite element model

中图分类号:

TG 306

HE Junyi (何俊艺), WANG He (王贺), PENG Linfa (彭林法),YI Peiyun* (易培云), LAI Xinmin (来新民. Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece[J]. 上海交通大学学报（英文版）, 2017, 22(4): 385-394.

HE Junyi (何俊艺), WANG He (王贺), PENG Linfa (彭林法),YI Peiyun* (易培云), LAI Xinmin (来新民), LIN Zhongqin (林忠钦). Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece[J]. Journal of shanghai Jiaotong University (Science), 2017, 22(4): 385-394.

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Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece

Investigation of Springback Behavior and Process Control for Stamping of Ring-Shaped Workpiece

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