上海交通大学学报(英文版) ›› 2014, Vol. 19 ›› Issue (3): 308-312.doi: 10.1007/s12204-014-1504-8

• • 上一篇    下一篇

Numerical Study on Die Design Parameters of Self-Pierce Riveting Process Based on Orthogonal Test

HAN Shan-ling*(韩善灵), LI Zhi-yong (李志勇), GAO Yuan (高远), ZENG Qing-liang (曾庆良)   

  1. (College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, Shandong, China)
  • 出版日期:2014-06-30 发布日期:2014-07-15
  • 通讯作者: HAN Shan-ling(韩善灵) E-mail: S.L.HAN@163.com

Numerical Study on Die Design Parameters of Self-Pierce Riveting Process Based on Orthogonal Test

HAN Shan-ling* (韩善灵), LI Zhi-yong (李志勇), GAO Yuan (高远), ZENG Qing-liang (曾庆良)   

  1. (College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, Shandong, China)
  • Online:2014-06-30 Published:2014-07-15
  • Contact: HAN Shan-ling(韩善灵) E-mail: S.L.HAN@163.com

摘要: The concave die design of self-pierce riveting (SPR) is of critical importance for product quality. The optimization of concave die parameters based on orthogonal test is proposed to explore the relationship between self-pierce riveted joint quality and die parameters. There are nine independent die parameter factors in orthogonal test and each factor has 4 levels. In order to evaluate the interlock and neck thickness, we carry out numerical simulations by the software DEFORM-2D. Then, the primary and secondary factors that affect the joint quality have been found out by means of range analysis. Finally, an optimization scheme is brought forward to design concave die in SPR process, which indicates that the joint has higher quality than that of former orthogonal tests. This work can be extended by a detailed mechanical and fatigue analysis for the joint quality of SPR process.

关键词: self-pierce riveting (SPR), orthogonal test, concave die, joint

Abstract: The concave die design of self-pierce riveting (SPR) is of critical importance for product quality. The optimization of concave die parameters based on orthogonal test is proposed to explore the relationship between self-pierce riveted joint quality and die parameters. There are nine independent die parameter factors in orthogonal test and each factor has 4 levels. In order to evaluate the interlock and neck thickness, we carry out numerical simulations by the software DEFORM-2D. Then, the primary and secondary factors that affect the joint quality have been found out by means of range analysis. Finally, an optimization scheme is brought forward to design concave die in SPR process, which indicates that the joint has higher quality than that of former orthogonal tests. This work can be extended by a detailed mechanical and fatigue analysis for the joint quality of SPR process.

Key words: self-pierce riveting (SPR), orthogonal test, concave die, joint

中图分类号: