Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel

doi:10.1007/s12204-013-1463-5

上海交通大学学报（英文版） ›› 2014, Vol. 19 ›› Issue (1): 88-94.doi: 10.1007/s12204-013-1463-5

Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel

LI Rong1 (李蓉), ZHENG Chuan-xiang1 (郑传祥), CHEN Bing-bing2* (陈冰冰), ZHOU Wei-wei1 (周威威), WANG Liang1 (王亮)

(1. Institute of Chemical Machinery and Process Equipment, Zhejiang University, Hangzhou 310027, China; 2. Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou 310032, China)

出版日期:2014-01-15 发布日期:2014-01-15
通讯作者: CHEN Bing-bing (陈冰冰) E-mail:chenbb@zjut.edu.cn

Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel

LI Rong1 (李蓉), ZHENG Chuan-xiang1 (郑传祥), CHEN Bing-bing2* (陈冰冰), ZHOU Wei-wei1 (周威威), WANG Liang1 (王亮)

(1. Institute of Chemical Machinery and Process Equipment, Zhejiang University, Hangzhou 310027, China; 2. Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou 310032, China)

Online:2014-01-15 Published:2014-01-15
Contact: CHEN Bing-bing (陈冰冰) E-mail:chenbb@zjut.edu.cn

摘要/Abstract

摘要： A 70MPa hydrogen environment fatigue test system has been designed and applied in the manufacture of a hydrogen storage vessel. Key equipment is the 80MPa flat steel ribbon wound high pressure hydrogen storage vessel. A reasonable stress distribution has been realized, that is low stress in the liner of the pressure vessel and even stress in the flat ribbon layers. This optimal stress distribution is achieved through the adjustment of the prestress in flat steel ribbons. A control system for the fatigue test system has also been designed. It consists of a double control model, i.e. manual control and automatic control, to satisfy different experimental requirements. The system is the unique one that can be used in the real hydrogen environmental fatigue test system in China. An experiment for the 70MPa onboard composite material hydrogen vessel has been carried out on the system. The experimental result from this test is in close agreement with the practical operating conditions.

关键词: hydrogen storage vessel, fatigue, hydrogen environment, experiment

Abstract: A 70MPa hydrogen environment fatigue test system has been designed and applied in the manufacture of a hydrogen storage vessel. Key equipment is the 80MPa flat steel ribbon wound high pressure hydrogen storage vessel. A reasonable stress distribution has been realized, that is low stress in the liner of the pressure vessel and even stress in the flat ribbon layers. This optimal stress distribution is achieved through the adjustment of the prestress in flat steel ribbons. A control system for the fatigue test system has also been designed. It consists of a double control model, i.e. manual control and automatic control, to satisfy different experimental requirements. The system is the unique one that can be used in the real hydrogen environmental fatigue test system in China. An experiment for the 70MPa onboard composite material hydrogen vessel has been carried out on the system. The experimental result from this test is in close agreement with the practical operating conditions.

Key words: hydrogen storage vessel, fatigue, hydrogen environment, experiment

中图分类号:

TH 49

LI Rong1 (李蓉), ZHENG Chuan-xiang1 (郑传祥), CHEN Bing-bing2* (陈冰冰), ZHOU Wei-wei1 . Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel[J]. 上海交通大学学报（英文版）, 2014, 19(1): 88-94.

LI Rong1 (李蓉), ZHENG Chuan-xiang1 (郑传祥), CHEN Bing-bing2* (陈冰冰), ZHOU Wei-wei1 (周威威), WANG Liang1 (王亮). Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel[J]. Journal of shanghai Jiaotong University (Science), 2014, 19(1): 88-94.

参考文献

[1] Mao Zong-qiang. Nations quicken pace of developing hydrogen energy market: A brief introduction to WHEC2010 [J]. Sino-Global Energy, 2010, 15(7): 29-34 (in Chinese).
[2] Mori D, Hirose K. Recent challenges of hydrogen storage technologies for fuel cell vehicles [J]. International Journal of Hydrogen Energy, 2009, 34: 4569-4574.
[3] Meng Qing-yun. Thinking about development direction and application of hydrogen in the transportation field in the future [J]. China New Energy, 2010(1): 1-3(in Chinese).
[4] Mao Zong-qiang. Strategic suggestion on developing hydrogen energy-from light green to dark green [J].Solar Energy, 2009(2): 1-4 (in Chinese).
[5] Liu Jiang-hua. Hydrogen energy: Green energy in the future [J]. Modern Chemical Industry, 2006, 26(sup 2):10-15 (in Chinese).
[6] Zheng Chuan-xiang, Yang Fan. Fatigue test system of hydrogen storage vessel [P]. China:CN200810060100.8. 2008-08-06 (in Chinese).
[7] Liu Yu-hu, Xing Ke-li, Wang Zu-lin, et al. The development of gas cylinder pressure cycle test system[J]. Machine Tool & Hydraulics, 2008, 36(6): 88-90 (in Chinese).
[8] Zheng C X, Lei S H. Stresses controllable analysis and optimal design of unique high pressure vessel applied in hydrogen charge station [J]. International Journal of Hydrogen Energy, 2007, 32: 3508-3518.
[9] Zheng C X. Research on reasonable winding angle of ribbons of flat steel ribbon wound pressure vessel [J].Journal of Zhejiang University: Science A, 2006, 7(3):445-449.
[10] Eihusen J A. Application of plastic-lined composite pressure vessels for hydrogen storage [R]. Lincoln, Nebraska:General Dynamics Armament and Technical Products, 2007.
[11] Liu Hao, Tao Guo-liang. Study on air charging process of quick recharge station for air powered vehicle [J].China Mechanical Engineering, 2007, 18(3): 369-373(in Chinese).
[12] Dutton J C, Coverdill R E. Experiments to study the gaseous discharge and filling of vessels [J]. International Journal of Engineering Education, 1997, 13(2),123-134.
[13] Kenneth J, William E, Christopher F. Automated process and system for dispensing compressed natural gas [P]. USA: 5810058. 1998-09-22.
[14] GB/150-1989, Steel pressure vessel [S] (in Chinese).
[15] American Society of Mechanical Engineers Staff.BPVC section X — fiber-reinforced plastic pressure vessels [M]. New York: ASME, 1998

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Research on Hydrogen Environment Fatigue Test System and Correlative Fatigue Test of Hydrogen Storage Vessel

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