Analysis of Factors Affecting Tribo-Dynamics of Guide Shoe of Marine Diesel Engine

Expand
  • School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

Received date: 2019-06-26

  Online published: 2020-11-09

Abstract

Based on the tribo-dynamics model established and numerical solution method for the guide shoe-guide friction pair in low-speed marine diesel engines, the effects of guide shoe-guide clearance, lubricating area, guide shoe profile, crankshaft offset, and crosshead pin offset on the tribo-dynamics of guide shoe are analyzed. The results show that increasing the clearance between guide shoe and guide plate can reduce the loss of friction. However, it can significantly increase the maximum slap energy of guide shoe, which exacerbates the engine vibration and noise. Offsetting the crankshaft axis towards the main thrust side reduces the side force after top dead center and the friction loss of guide shoe. The maximum slap energy in a working cycle can also be reduced. However, offsetting the crosshead pin to the main thrust side increases side force after top dead center and the friction loss of guide shoe.

Cite this article

LI Rui,MENG Xianghui . Analysis of Factors Affecting Tribo-Dynamics of Guide Shoe of Marine Diesel Engine[J]. Journal of Shanghai Jiaotong University, 2020 , 54(10) : 1035 -1044 . DOI: 10.16183/j.cnki.jsjtu.2020.99.004

References

[1]陈辉, 涂环, 任伟. 大型船舶柴油机性能模拟及优化计算[J]. 上海交通大学学报, 2014, 48(4): 488-492. CHEN Hui, TU Huan, REN Wei. Performance simulation and optimization of a large marine diesel engine[J]. Journal of Shanghai Jiao Tong University, 2014, 48(4): 488-492. [2]宁李谱, 王立新. 曲轴偏置对活塞裙部混合润滑特性的影响[J]. 汽车工程, 2018, 40(5): 597-604. NING Lipu, WANG Lixin. Effects of crankshaft offset on the mixed lubrication characteristics of piston skirt[J]. Automotive Engineering, 2018, 40(5): 597-604. [3]李瑞, 孟祥慧. 粘温效应对十字头滑块与活塞裙润滑影响分析[J]. 哈尔滨工程大学学报, 2019, 40(12): 1980-1985. LI Rui, MENG Xianghui. Influence of temperature on lubricant viscosity in the crosshead slipper and piston skirt[J]. Journal of Harbin Engineering University, 2019, 40(12): 1980-1985. [4]OLANDER P, JACOBSON S. Scuffing resistance testing of piston ring materials for marine two-stroke diesel engines and mapping of the operating mechanisms[J]. Wear, 2015, 330/331: 42-48. [5]RAO X, SHENG C X, GUO Z W, et al. Influence of surface groove width on tribological performance for cylinder liner-piston ring components[J]. Tribology Transactions, 2019, 62(2): 239-248. [6]刘郡, 张执南, 谢友柏. 低黏度润滑油与织构对活塞环-缸套摩擦特性的影响[J]. 上海交通大学学报, 2018, 52(5): 505-510. LIU Jun, ZHANG Zhinan, XIE Youbai. Effect of low viscosity oil and surface texture on friction characteristics of piston ring-liner[J]. Journal of Shanghai Jiao Tong University, 2018, 52(5): 505-510. [7]冯学东, 李光琛, 李强. 某高速船用柴油机主轴承弹性流体动力润滑特性分析[J]. 江苏科技大学学报(自然科学版), 2017, 31(2): 158-161. FENG Xuedong, LI Guangchen, LI Qiang. Elastohydrodynamic lubrication analysis of the main bearing of a high speed marine diesel engine[J]. Journal of Jiangsu University of Science and Technology (Natural Science Edition), 2017, 31(2): 158-161. [8]武起立, 林叶春, 魏立队, 等. 船用二冲程柴油机十字头轴承润滑分析[J]. 润滑与密封, 2016, 41(12): 68-73. WU Qili, LIN Yechun, WEI Lidui, et al. Lubrication analysis of crosshead bearing of two stroke marine diesel engine[J]. Lubrication Engineering, 2016, 41(12): 68-73. [9]ABANTERIBA S. The analysis of the lubrication condition and friction losses of a single acting cross head guide shoe of a low speed cross head diesel engine: Part I—An alogrithm for the prediction of oil film thickness[J]. Tribology Transactions, 2000, 43(4): 665-670. [10]ABANTERIBA S. The analysis of the lubrication condition and friction losses of a single acting cross head guide shoe of a low speed cross head diesel engine: Part II-A practical model for the determination of the oil film thickness[J]. Tribology Transactions, 2000, 43(4): 847-851. [11]ABANTERIBA S. The analysis of the lubrication condition and friction losses of a single acting cross head guide shoe of a low speed cross head diesel engine: PART III—Friction and its minimization[J]. Tribology Transactions, 2000, 43(4): 830-836. [12]LI R, MENG X H, XIE Y B. A new coupling tribodynamic model of crosshead slipper-guide system and piston skirt-liner system of low-speed marine diesel engines[J]. Tribology International, 2018, 117: 189-205. [13]LI R, MENG X H, LI W D, et al. A new comprehensive tribo-dynamic analysis for lubricated translational joints in low-speed two-stroke marine engines [DB/OL]. (2019-04-18) [2019-05-14]. http:∥111.186.57.120/journalx_zkb/manuscript/Manuscript!view.action?id=7160473809&tgcthave=false. [14]南飞艳, 耿建成, 马晓琴, 等. 十字头滑块端面锡基合金浇注研究[J]. 热加工工艺, 2013, 42(15): 60-62. NAN Feiyan, GENG Jiancheng, MA Xiaoqin, et al. Study on tin-based alloy casting of end surface of crosshead slide[J]. Hot Working Technology, 2013, 42(15): 60-62. [15]李震, 刘韬, 陈庆. 往复压缩机十字头滑块故障的小波包敏感特征提取研究[J]. 噪声与振动控制, 2017, 37(4): 150-154. LI Zhen, LIU Tao, CHEN Qing. Sensitive feature extraction of cross-head slider faults in reciprocating compressors based on wavelet packets[J]. Noise and Vibration Control, 2017, 37(4): 150-154. [16]吕延军, 李猛, 张永芳, 等. 轮廓参数对活塞二阶运动和裙部润滑性能的影响研究[J]. 机械工程学报, 2018, 54(15): 100-116. L Yanjun, LI Meng, ZHANG Yongfang, et al. Effect of piston skirt profile parameter on secondary motion and lubrication performance of piston[J]. Journal of Mechanical Engineering, 2018, 54(15): 100-116. [17]MENG X H, FANG C C, XIE Y B. Transient tribodynamic model of piston skirt-liner systems with variable speed effects[J]. Tribology International, 2016, 94: 640-651. [18]PATIR N, CHENG H S. An average flow model for determining effects of three-dimensional roughness on partial hydrodynamic lubrication[J]. Journal of Lubrication Technology, 1978, 100(1): 12-17. [19]PATIR N, CHENG H S. Application of average flow model to lubrication between rough sliding surfaces[J]. Journal of Lubrication Technology, 1979, 101(2): 220-229. [20]WU C W, ZHENG L Q. An average Reynolds equation for partial film lubrication with a contact factor[J]. Journal of Tribology, 1989, 111(1): 188-191. [21]GREENWOOD J A, TRIPP J H. The contact of two nominally flat rough surfaces[J]. Proceedings of the Institution of Mechanical Engineers, 1970, 185(1): 625-633. [22]FANG C C, MENG X H, KONG X L, et al. Transient tribo-dynamics analysis and friction loss evaluation of piston during cold- and warm-start of a SI engine[J]. International Journal of Mechanical Sciences, 2017, 133: 767-787.
Outlines

/