Journal of Shanghai Jiao Tong University ›› 2026, Vol. 60 ›› Issue (5): 786-799.doi: 10.16183/j.cnki.jsjtu.2024.167

• Mechanical Engineering • Previous Articles     Next Articles

Assembly Deviation Prediction Method of Thin-Walled Structures Based on Conditional Generative Adversarial Network

PAN Wei1, ZHAO Yong1(), LIU Yuming1, LIN Qingyuan1, GE Ende2, WANG Wei2   

  1. 1 Shanghai Key Laboratory of Digital Manufacture of Thin-Walled Structure, Shanghai Jiao Tong University, Shanghai 200240, China
    2 COMAC Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 201342, China
  • Received:2024-05-13 Revised:2024-07-04 Accepted:2024-07-16 Online:2026-05-28 Published:2026-06-03
  • Contact: ZHAO Yong E-mail:zhaoyong@sjtu.edu.cn

Abstract:

During the assembly of large thin-walled structures, the coupling influence of part manufacturing errors and assembly deformation induce overall flexible deformation. Conventional deviation analysis methods, however, are inadequate to account for the intricate coupling among various deviations when handling flexible deviations in such structures. To address this problem, a deviation prediction method based on conditional generative adversarial network (cGAN) is proposed. By analyzing the characteristics of multi-source deviations, an image fusion strategy for deviation factors is introduced, and a cGAN-based image-to-image translation model is constructed to predict the flexible deviations of thin-walled structures. Taking curved skin docking as the research object, the deviation prediction model is trained and tested, and a simulated assembly experimental platform is built to conduct physical experiments. Experimental results show that the cGAN-based model can predict flexible assembly deviation using a small-scale dataset, outperforming traditional methods in accuracy and efficiency, which demonstrates that the proposed method is a promising novel approach for deviation analysis.

Key words: large thin-walled structures, deviation description, deviation analysis, conditional generative adversarial network (cGAN)

CLC Number: