In-Situ Vision Detection and Compensation of
 Wheel Profile Error in Profile Grinding

doi:10.16183/j.cnki.jsjtu.2019.06.003

Abstract

Abstract: This study introduced a method for a rapid vision detection of edge profile of grinding wheel based on a self-developed profile grinding machine. The in-situ vision detection of wheel profile was designed. The accuracy measurement and quantitative assessment of wheel profile were presented. The feasibility and measurement accuracy were experimentally testified. Finally, a segmented quantitative characterization of wheel profile error and error compensation method were proposed for grinding of contour surfaces. Experiments were designed and conducted. The experimental results indicated that the method can online compensate wheel profile error and effectively improve the shape and size precision of profile of machined component.

Key words: wheel profile; profile curve grinding; vision detection; wheel wear; error compensation

CLC Number:

TH 161

HU Yixing，XU Liming，FAN Fan，ZHANG Zhe. In-Situ Vision Detection and Compensation of Wheel Profile Error in Profile Grinding[J]. Journal of Shanghai Jiaotong University, 2019, 53(6): 654-659.

References

［1］解斌, 许黎明, 杨子琦, 等. 曲线磨削无干涉的近似法向跟踪算法［J］. 上海交通大学学报, 2014, 48(5): 589-593. XIE Bin, XU Liming, YANG Ziqi, et al. Normal tracking algorithm for avoiding interference in NC profile grinding ［J］. Journal of Shanghai Jiao Tong University, 2014, 48(5): 589-593. ［2］王洪雨, 姚振强, 许胜. 基于声发射技术的砂轮磨损实验研究［J］. 组合机床与自动化加工技术, 2018(8): 33-37. WANG Hongyu, YAO Zhenqiang, XU Sheng. Experimental study of grinding wheel wear process based on acoustic emission technology ［J］. Modular Machine Tool & Automatic Manufacturing Technique, 2018(8): 33-37. ［3］YANG Z, YU Z. Grinding wheel wear monitoring based on wavelet analysis and support vector machine［J］. International Journal of Advanced Manufacturing Technology, 2012, 62(1/2/3/4): 107-121. ［4］XU L M, XU K Z, CHAI Y D. Identification of grinding wheel wear signature by a wavelet packet decomposition method［J］. Journal of Shanghai Jiao Tong University, 2010, 15(3): 323-328. ［5］袁勃, 张桂香, 陈根余, 等. 基于CCD传感器的砂轮轮廓测量系统设计［J］. 传感器与微系统, 2014, 33(1): 101-104. YUAN Bo, ZHANG Guixiang, CHEN Genyu, et al. Design of grinding wheel profile measuring system based on CCD sensor ［J］. Transducer and Microsystem Technologies, 2014, 33(1): 101-104. ［6］LACHANCE S, BAUER R, WARKENTIN A. Application of region growing method to evaluate the surface condition of grinding wheels［J］. International Journal of Machine Tools & Manufacture, 2004, 44(7/8): 823-829. ［7］SU J C, TANG Y S. Measuring wear of the grinding wheel using machine vision［J］. International Journal of Advanced Manufacturing Technology, 2006, 31(1/2): 50-60. ［8］DENG C X, WANG G B, YANG X R. Image edge detection algorithm based on improved canny operator［C］//International Conference on Wavelet Analysis and Pattern Recognition. Tianjin, China: IEEE, 2013: 168-172.

[1]	ZHAO Liang,LEI Mohan,ZHU Xingxing,WANG Shuai,LING Zheng,YANG Jun,MEI Xuesong. A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools [J]. Journal of Shanghai Jiaotong University, 2020, 54(11): 1165-1171.
[2]	MAO Mengyun,PENG Linfa,LAI Xinmin. Experimental Study of the Grain Size Effect on Scratching Behaviors of Pure Copper [J]. Journal of Shanghai Jiaotong University, 2019, 53(3): 253-259.
[3]	QIAN Huanan,TAO Jing,YU Suiran. Error Analysis and Accuracy Synthesis for Linkage Mechanism of High-Precision Press [J]. Journal of Shanghai Jiaotong University, 2019, 53(3): 269-275.
[4]	YAO Limin，ZHANG Daoliu，HOU Xiujuan，LIU Tao，LI Zhimin. Assembly Deviation Simulation Considering Welding Deformation Applied on Electric Multiple Unit [J]. Journal of Shanghai Jiaotong University, 2019, 53(3): 260-268.
[5]	SONG Tingting1,ZHAO Ziren1,DU Shichang1,REN Fei2,LIANG Xinguang2. Quality Analysis of Multi-Stage Assembly Systems Based on Markov Model [J]. Journal of Shanghai Jiaotong University, 2018, 52(3): 324-331.
[6]	ZHAO Ziren1,DU Shichang1,HUANG Delin1,REN Fei2,LIANG Xinguang2. Modelling and Bottleneck Analysis of Product Quality in Transient Phase of MultiStage Manufacturing Systems Based on Markovian Chains [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1166-1173.
[7]	LI Guilong,DU Shichang. Modeling and Analyzing for Stream of Variations in#br# Multistage Manufacturing Processes of Cylinder Block [J]. Journal of Shanghai Jiaotong University, 2017, 51(4): 385-.
[8]	. Sphericity Error Estimation Method Based on Spherical Grinding Marks [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 654-659.
[9]	TUO Zhanyu,HUANG Yiqiao,SHEN Muwen,YANG Jianguo. Modeling of Geometric and Thermal Complex Positioning Error of CNC Machine Tools Based on Cubic Spline Interpolation [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 668-672.
[10]	YAO Xiaodong1,3,HUANG Yiqiao1,MA Xiaobo2,XUE bo3,YANG Jianguo1. Thermal Error Modeling and RealTime Compensation of CNC Machine Tools Based on Time Series Method [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 673-679.
[11]	FENG Wenlong,HUANG Yiqiao,TUO Zhanyu,LI Huimin,YANG Jianguo. Modeling of Thermally Induced Grating Positioning Error of Large Machine Tools Based on Temperature Integral Method [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 710-715.
[12]	MA Chi,ZHAO Liang,MEI Xuesong,SHI Hu,YANG Jun. Thermal Error Modeling of Machine Tool Spindle Based on Particle Swarm Optimization and Neural Network [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 686-695.
[13]	HUANG Shouguo1，CHEN Jianduan2. High-Precision and Fast Evaluation of Spatial Straightness Error of 3D Coordinate Point Set [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 730-735.
[14]	JI Liangbo. Precision Prediction Model in Fused Deposition Modeling of Three-Dimensional Printing Based on Wavelet Neural Network [J]. Journal of Shanghai Jiaotong University, 2015, 49(03): 375-378.
[15]	YANG Jun,MEI Xuesong,ZHAO Liang,MA Chi,FENG Bin,SHI Hu. Thermal Error Modeling of a Coordinate Boring Machine Based on Fuzzy Clustering and SVM [J]. Journal of Shanghai Jiaotong University, 2014, 48(08): 1175-1182.

In-Situ Vision Detection and Compensation of Wheel Profile Error in Profile Grinding

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles 0

Metrics

Comments