Journal of Shanghai Jiaotong University ›› 2020, Vol. 54 ›› Issue (11): 1165-1171.doi: 10.16183/j.cnki.jsjtu.2019.031

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A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools

ZHAO Liang,LEI Mohan,ZHU Xingxing,WANG Shuai,LING Zheng,YANG Jun,MEI Xuesong   

  1. Shaanxi Key Laboratory of Intelligent Robots; State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049, China
  • Received:2019-01-16 Online:2020-12-04 Published:2020-12-04

Abstract: In order to solve the problem of thermal errors in the spindle system of high precision computer numerical control (CNC) machine tools, a novel active control method for spindle thermal deformation was proposed. Besides, a helical coil cooler was designed, the influence of silicone grease thickness on the contact thermal resistance between a spindle and a cooler was analyzed, and a thermal resistance model was established. Based on the simplified spindle system, a thermal-fluid-solid finite element model was constructed, and the cooling parameters were simulated. The finite element model was verified by using a temperature control system. The results show that the finite element model can effectively predict the variation of thermal characteristics of the spindle system. The cooler has a high heat exchange efficiency, the thermal equilibration time is reduced by 68%, and the thermal error is reduced by 19%. This study provides a new idea for thermal error control of precision machine tool spindle.

Key words: computer numerical control (CNC) machine tool; spindle system; temperature control; thermal error; thermal-fluid-solid model

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