Numerical Simulation of Projection Welding Between Hot-Stamped Steel and Low-Carbon Steel

Abstract

Abstract:

Abstract： A kind of software named SORPAS has been applied in this paper to simulate the formation process of nugget in projection welding between hotstamped steel and low-carbon steel. Through the simulation, some changing rules about the temperature field and stress field during the formation process of nugget have been discovered both qualitatively and quantitatively, and the diameter of the final nugget has also been obtained. The results of the simulation show both the shift of nugget to the hotstamping steel sheet of the welding assembly and the change of nugget size with different welding currents applied correspond well with the results obtained by experiments.

Key words: projection welding, temperature field, stress field, nugget size, hot-stamped steel, low-carbon steel

CLC Number:

TG 453.9

WAN Zixuan1,WANG Min1,JIAO Hailun1,GAO Boen2,LU Xinting2. Numerical Simulation of Projection Welding Between Hot-Stamped Steel and Low-Carbon Steel[J]. Journal of Shanghai Jiaotong University, 2015, 49(01): 80-85.

References

［1］黎明. 2012年全国机动车保有量、驾驶人分别已达2.4亿辆、2.6亿人——6大因素对道路交通安全产生重要影响［J］. 商用汽车, 2013(4): 8688.

LI Ming. Six factors having influence on the safety of circulation on the road［J］. Commercial Vehicle, 2013(4): 8688.

［2］康永林. 汽车轻量化先进高强钢与节能减排［J］. 钢铁, 2008, 43(6): 17.

KANG Yonglin. Lightweignt vehicle, advanced high strength steel and energysaving and emission reduction［J］. Iron and Steel, 2008, 43(6): 17.

［3］江海涛,唐荻,米振莉. 汽车用先进高强度钢的开发及应用进展［J］.钢铁研究学报, 2007,19(8): 16.

JIANG Haitao, TANG Di, MI Zhenli. Latest progress in development and application of advanced high strength steels for automobiles［J］. Journal of Iron and Steel Research, 2007, 19(8): 16.

［4］刘新霞. 马氏体高强钢中频电阻点焊质量的研究［J］. 焊接, 2010(5): 6265.

LIU Xinxia. Research on the quality of resistance welding of medium frequency of the martensite highstrength steel［J］. Welding and Joining, 2010(5): 6265.

［5］李永兵, 李亚庭, 楼铭, 等.轿车车身轻量化及其对连接技术的挑战［J］. 机械工程学报, 2012, 48(18): 4454.

LI Yongbing, LI Yating, LOU Ming, et al. Lightweighting of car body and its challenges to joining technologies［J］.Journal of Mechanical Engineering, 2012,48(18): 4454.

［6］Zhang W. Industrial applications of computer simulation in resistance welding［J］. International Journal for the Joining of Materials, 2003, 15(3): 916.

［7］Bay N, Wanheim T. Real area of contact and friction stress at high pressure sliding contact［J］. Wear, 1976, 38(2): 201209.

[1]	ZHANG Yifu,ZHANG Hua,ZHU Zhengqiang,SU Zhanzhan. Effect of Deposition Path on Residual Stresses of Laser Additive Manufacturing Structures [J]. Journal of Shanghai Jiaotong University, 2019, 53(12): 1488-1494.
[2]	XIAO Fenglin,ZHANG Yansong. Simulation Analysis on Fracture Modes of Ultra-High Strength Steel Spot-Welded Lap-Shear Joints [J]. Journal of Shanghai Jiaotong University, 2018, 52(3): 312-317.
[3]	MA Chenzeng,TANG Wenyong. Effect of Partial Failure of SelfSupporting Prismatic Type B#br# Liquefied Natural Gas Carriers’ Thermal Insulation Layer on#br# Structure Safety [J]. Journal of Shanghai Jiaotong University, 2017, 51(3): 300-.
[4]	LUO Yuxi1* (罗语溪), LIANG Jiuxing1 (梁九兴), WANG Xuanyin2 (王宣银), XU Zhipeng3 (徐志鹏). Compensation of Pressure Enthalpy Effects on Temperature Fields for Throttling of High-Pressure Real Gas [J]. Journal of shanghai Jiaotong University (Science), 2017, 22(2): 216-223.
[5]	Jian TIAN. Thermal Load Analysis on 6S50ME-B Piston Crown [J]. Ocean Engineering Equipment and Technology, 2015, 2(2): 118-123.
[6]	LI Ke1,2* (李科), WANG Ying-yi3 (王颖轶), HUANG Xing-chun2,3 (黄醒春). Regression Analysis of Initial Stress Field Around Faults Based on Fault Throw by Displacement Discontinuity Method [J]. Journal of shanghai Jiaotong University (Science), 2013, 18(4): 474-478.
[7]	WANG Yingyi1,LI Ke2,HUANG Xingchun1. Finite Element Method Regression Back Analysis of Initial Stress Field in a Large Underground Chamber Area [J]. Journal of Shanghai Jiaotong University, 2013, 47(09): 1399-1403.
[8]	XIAO Xiao,HUA Xueming,LI Fang,WU Yixiong. Analysis on Temperature of TIG Welding Based on Continuum Spectrum for Modified Fowler-Milne Method [J]. Journal of Shanghai Jiaotong University, 2013, 47(05): 766-769.
[9]	. Numerical Simulation in Resistance Spot Welding of Ultra-High Strength Hot-Formed Steel [J]. Journal of Shanghai Jiaotong University, 2012, 46(07): 1074-1078.
[10]	. Numerical Simulation and Experiments on High Hardness Coating Grinding Temperature Field [J]. Journal of Shanghai Jiaotong University, 2011, 45(11): 1705-1709.
[11]	LI Lei, WANG Shi-Gang, MO Jin-Qiu, WEI Xiao-Hui. Modeling and Simulation of Transverse FluxBased Induction Heating in Transverse Seal of Packaging Machine [J]. Journal of Shanghai Jiaotong University, 2011, 45(06): 831-836.
[12]	QUAN Rui-a, QUAN Shu-Hai-a, b , HUANG Liang-b, DENG Ya-Dong-a, TANG Xin-Feng-c. Design and Initial Performance Experiments of Thermoelectric Generator Based on Exhaust Heat of Car [J]. Journal of Shanghai Jiaotong University, 2011, 45(06): 842-846.
[13]	SUN Hong-1, NIU Fu-Jun-2, CHEN Zhe-1, GE Xiu-Run-1. Stochastic Temperature Field of Frozen Soil Roadbed Based on MonteCarlo Method [J]. Journal of Shanghai Jiaotong University, 2011, 45(05): 738-742.
[14]	HU Jun,CAO Qianqian,LUO Jingwen . Effect of Technological Parameters on LaserControlled Thermal Stress Cutting Quality of Ceramics [J]. Journal of Shanghai Jiaotong University, 2011, 45(01): 40-0044.
[15]	SUN Qiang1,CUI Yongsheng2,CUI Shubiao1,ZHOU Huamin1. Numerical Simulation of the Temperature Field in Kinescope Glass Shell Forming Process [J]. Journal of Shanghai Jiaotong University, 2010, 44(07): 897-0901.