Analysis and Suppression of the Simi-Crawling Phenomenon during High Hardness Spherical Grinding Process

Abstract

Abstract: The simi-crawling phenomenon is first discovered during the high hardness spherical grinding process. Through the modeling of spindle-wheel-workpiece system in the spherical grinding machine, the ralationship between the actual feed rate and the theoretical feed rate was presented, and the influence of feed system stiffness, theoretical feed rate and feed interval upon the feed error was quantitatively analyzed. The mechanism of the simicrawling phenomenon is revealed and its impact on sphere grinding quality and efficiency was discussed. In order to prevent from the harm caused by the simi-crawling phenomenon in sphere grinding, the adaptive fuzzy control strategy based on dual-threshold of both acoustic and electrical current signals was proposed to monitor the high hardness spherical grinding process. The strategy greatly improves the stability of grinding process and workpiece surface quality, and effectively suppress the simi-crawling phenomenon.

Key words: spherical grinding, simicrawling phenomenon, stiffness, condition monitoring

CLC Number:

TG 58

WANG Jian-Lou, LUO Rui, XU Li-Ming, WANG Yu-Jue, HU De-Jin. Analysis and Suppression of the Simi-Crawling Phenomenon during High Hardness Spherical Grinding Process[J]. Journal of Shanghai Jiaotong University, 2012, 46(07): 1026-1031.

References

［1］Warkentin A, Bedi S，Ismail F, et al. Five axis milling of spherical surfaces［J］. International Journal of Machine Tools and Manufacture, 1996, 36(2): 229243.
［2］刘华之.切入式成形磨削外球面形位误差分析［J］. 轴承，1993(5): 3537.
LIU Huazhi . Form and position error analysis of form grinding spherical outside surface［J］. Bearing，1993(5): 3537.
［3］Ling Y, Vancoille E Y J, Lee L C, et al. Highquality grinding of polycrystalline silicon carbide spherical surfaces ［J］. Wear，2004, 256(1): 197207.
［4］Hillman H F. Sphere grinding and polishing apparatus［P］. US Patent 3,609,918,1971.
［5］Chapman R M. Ball grinding and lapping machine［P］. US Patent 3,133,383,1964.
［6］Tso P L, Yang S Y. The compensation of geometrical errors on forming grinding［J］. Journal of Materials Processing Technology, 1998,73: 8288.
［7］Malkin S.Grinding technology theory and applications of machining with abrasives ［M］. 2nd ed. New York: Industrial Press, 2008: 315335.
［8］李琳,李永华,李可佳，等.模糊控制在自动补偿磨削系统中的应用研究［J］. 中南林业科技大学学报, 2009,29(5):171173.
LI Lin, LI Yonghua,LI Kejia,et al. Application of fuzzyPID control to autocompensated grinding system［J］ . Journal of Central South University of Forestry & Technology, 2009,29(5):171173.
［9］李冬冬，许明明，胡德金, 等.基于动态阈值的模糊自适应控制高硬度球面磨削［J］. 上海交通大学学报, 2011，45(6): 1722.
LI Dongdong,XU Mingming,HU Dejin. Fuzzy adaptive control optimization of high hardness sphere grinding based on dynamic threshold［J］. Journal of Shanghai Jiaotong University, 2011，45(6): 1722.
［10］Xu L M, Xu K Z, Chai,Y D, et al.Identification of grinding wheel wear signature by a wavelet packet decomposiyion method［J］. Journal of Shanghai Jiaotong University, 2010,15(3): 323328.

[1]	JIN Fuyi, ZANG Chaoping, XING Guangpeng, MA Yuxiang, YUAN Shanhu, JIA Zhigang. Vibration Control Strategy of Rotor System Using Variable Stiffness Support [J]. Journal of Shanghai Jiao Tong University, 2025, 59(5): 657-665.
[2]	WANG Boyu, HU Zhiping, ZHANG Yonghui, YIN Ke, MA Jiakuan. Analytical Solution for Vertical Vibration Response of Screw Piles Considering Three-Dimensional Wave Effect in Soil [J]. Journal of Shanghai Jiao Tong University, 2025, 59(12): 1855-1865.
[3]	BAYOUMI EL-Said Abd-Allah^{1, 2∗} , MAHMOUD Mahmoud Hassan³ , ARIF Mohammed ^{1, 4}. Flexural Behavior of Cross-Connected Brick Masonry Infill Wall Panels Supported on Reinforced Concrete Beam Grids [J]. J Shanghai Jiaotong Univ Sci, 2024, 29(5): 889-899.
[4]	TANG Qianyu. Experimental Study on Platform Vortex Induced Motion Considering Wave Current Coupling Effect [J]. Ocean Engineering Equipment and Technology, 2024, 11(4): 75-84.
[5]	LIU Yang-,2 (刘阳), WANG Yajing- (王雅靖)，WEN Daweil (温大渭)，ZHANG Quanyoul (张全有), WANG Li (王立)，AN Meiwen1* (安美文), LIU Yong3* (刘勇). Substrate Stiffness and Topography Affect the Morphology of Human Fibroblasts in Mechanical Microenvironment [J]. J Shanghai Jiaotong Univ Sci, 2023, 28(4): 495-.
[6]	KANG Zhuang, SUI Haibo, HuangJun, AI Shangmao. Research on the Mechanical Performance of Polyester Rope Based on the Dynamic Stiffness Model [J]. Ocean Engineering Equipment and Technology, 2023, 10(2): 140-144.
[7]	LIU Qingsheng, XUE Hongxiang, YUAN Yuchao, TANG Wenyong. Bending Properties of Unbonded Flexible Risers with Composite Materials [J]. Journal of Shanghai Jiao Tong University, 2022, 56(9): 1247-1255.
[8]	YANG Zhiyuan, ZHAO Jianmin, CHENG Zhonghua, GUO Chiming, LI Liying. Optimization Model of Maintenance and Spare Parts Ordering Policy in Multivariate Degradation System [J]. Journal of Shanghai Jiao Tong University, 2021, 55(7): 858-867.
[9]	LIU Xin ∗ (刘鑫), WANG Lixiao (王力晓), CHEN Qidong (陈启东), SUN Beibei (孙蓓蓓). Parameter Identification of Structural Nonlinearity by Using Response Surface Plotting Technique [J]. J Shanghai Jiaotong Univ Sci, 2021, 26(6): 819-827.
[10]	XIE Xiaoli, PANG Mulin, QIU Chen, QIN Shisheng. Research and Test Verification of Dynamic Characteristics of Deck V-Arch Bridge [J]. Journal of Shanghai Jiao Tong University, 2021, 55(3): 276-289.
[11]	ZHANG Cong, JIA Dejun, LI Fanchun, XU Yitong, ZHANG Yuan. Design and Simulation of a Titanium Alloy Lattice Bone Plate for 3D Printing [J]. Journal of Shanghai Jiao Tong University, 2021, 55(2): 170-178.
[12]	KOU Haixia, AN Zongwen, MA Qiang, GUO Xu. Lifetime Prediction of Wind Turbine Blade Based on Full-Scale Fatigue Testing [J]. J Shanghai Jiaotong Univ Sci, 2020, 25(6): 755-761.
[13]	HU Anfeng, NAN Bowen, CHEN Yuan, FU Peng. Modified p-y Curves Method Based on Degradation Stiffness Model of Sand [J]. Journal of Shanghai Jiao Tong University, 2020, 54(12): 1316-1323.
[14]	HU Anfeng,XIAO Zhirong,JIANG Jinhua,FU Peng,NAN Bowen. Cumulative Lateral Displacement of Single Pile Foundation Under Lateral and Vertical Cyclic Loadings [J]. Journal of Shanghai Jiaotong University, 2020, 54(1): 85-91.
[15]	YANG Deqing，QIN Haoxing. Metamaterials Design with Arbitrary Poisson’s Ratio by Functional Element Topology Optimization [J]. Journal of Shanghai Jiaotong University, 2019, 53(7): 819-829.