Workpiece-Contour-Image Based Wheel Wear Online Detection Methodology

doi:10.16183/j.cnki.jsjtu.2019.285

Abstract

Abstract:

A method for online detection and compensation of grinding wheel wear based on machine vision is proposed in this paper. The principle of workpiece-contour-image (WCI) based online wheel wear detection is presented, and the online compensation of wheel-wear-induced contour error is analyzed, based on which, studies are conducted on the developed complex contour grinding platform. The results reveal that the proposed method can effectively detect the wheel wear in real-time and compensate the contour error caused by wheel wear to improve the machining accuracy. The research provides a new method for online detection of wheel wear and prediction of wheel dressing.

Key words: contour grinding, wheel wear, machine vision, wear detection, error compensation

CLC Number:

TH161

NIU Mu, XU Liming, ZHAO Da, FAN Fan. Workpiece-Contour-Image Based Wheel Wear Online Detection Methodology[J]. Journal of Shanghai Jiao Tong University, 2021, 55(3): 221-228.

Figures/Tables 14

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

Fig.9

Fig.10

Tab.1

Fig.11

Tab.2

Tab.3

References 9

[1]	MOKBEL A A , MAKSOUD T M A . Monitoring of the condition of diamond grinding wheels using acoustic emission technique[J]. Journal of Materials Processing Technology , 2000, 101(1/2/3): 292-297.
[2]	XU L M , XU K Z , CHAI Y D . Identification of grinding wheel wear signature by a wavelet packet decomposition method[J]. Journal of Shanghai Jiao Tong University (Science), 2010, 15(3): 323-328.
[3]	胡一星，范帆，许黎明，等 . 砂轮廓形原位视觉检测方法与试验研究[J]. 机械制造，2018, 56(5): 80-82.
	HU Yixing , FAN Fan , XU Liming , et al . In-situ visual detection method and experimental study of the abrasive profile[J]. Machinery , 2018, 56(5): 80-82.
[4]	DAI Y Q , ZHU K P . A machine vision system for micro-milling tool condition monitoring[J]. Precision Engineering , 2018, 52: 183-191.
[5]	杨栖凤，崔长彩，黄国钦 . 金刚石砂轮表面二维形貌全场测量和分析[J]. 华侨大学学报(自然科学版), 2018, 39(4): 479-484.
	YANG Qifeng , CUI Changcai , HUANG Guoqin . Measurement and analysis of two-dimensional surface topography of whole grinding wheel[J]. Journal of Huaqiao University (Natural Science), 2018, 39(4): 479-484.
[6]	魏泽鼎，贾永辉 . 基于MATLAB砂轮形位公差检测系统的设计[J]. 制造业自动化，2015, 37(10): 104-106.
	WEI Zeding , JIA Yonghui . The design of the grinding wheel shape tolerance test system based on MATLAB[J]. Manufacturing Automation , 2015, 37(10): 104-106.
[7]	XU L M , FAN F , ZHANG Z , et al . Methodology and implementation of a vision-oriented open CNC system for profile grinding[J]. The International Journal of Advanced Manufacturing Technology , 2019, 100(5/6/7/8): 2123-2131.
[8]	XU L M , FAN F , HU Y X , et al . A vision-based processing methodology for profile grinding of contour surfaces[J]. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture , 2020, 234(1/2): 27-39.
[9]	XU L M , FAN F , ZHANG Z , et al . Fast on-machine profile characterization for grinding wheels and error compensation of wheel dressing[J]. Precision Engineering , 2019, 55: 417-425.

N		RMS/μm	e _max/μm
1	7.5	10.2	14.2
2	7.6	10.3	15.3
3	8.3	11.3	16.8

N		RMS/μm	e _max/μm
1	19.4	27.1	41.7
2	18.3	25.8	38.9
3	18.7	23.2	39.2

N		RMS/μm	e _max/μm
1	13.6	19.5	26.3
2	12.1	17.8	22.9
3	12.2	16.3	19.8

[1]	SUN Yanyi, FAN Wenjing, ZENG Yuanfan, GAN Xingye, TANG Rijia, HAN Rui. Loading Target Identification Method Based on Harris Corner Detection [J]. Air & Space Defense, 2022, 5(4): 87-91.
[2]	ZHOU Junjie, YU Jianbo. Online Measurement of Machining Tool Wear Based on Machine Vision [J]. Journal of Shanghai Jiao Tong University, 2021, 55(6): 741-749.
[3]	WANG Xufeng, TANG Rijia, SUN Yanyi, GAN Xingye, ZHANG Yuxin. Review of Missile Automatic Loading Technology [J]. Air & Space Defense, 2021, 4(2): 34-.
[4]	PENG Cong, LIU Bin, ZHOU Qian. Mechanical Fault Detection Based on Machine Vision and Blind Source Separation [J]. Journal of Shanghai Jiaotong University, 2020, 54(9): 953-960.
[5]	TAO Zhengrui, DANG Jiaqiang, XU Jinyang, AN Qinglong, CHEN Ming, WANG Li, REN Fei. Eddy Current Distance Measurement Calibration Method for Curved Surface Parts Based on Support Vector Machine Regression [J]. Journal of Shanghai Jiaotong University, 2020, 54(7): 674-681.
[6]	HU Yixing，XU Liming，FAN Fan，ZHANG Zhe. In-Situ Vision Detection and Compensation of Wheel Profile Error in Profile Grinding [J]. Journal of Shanghai Jiaotong University, 2019, 53(6): 654-659.
[7]	SHANG Zhiwu (尚志武), ZHOU Xiangping (周湘平), LI Cheng (李成), ZHOU Xinyu (周昕宇). Design of Micropipette System with High Precision for Small Enzyme Immunoassay Analyzer [J]. Journal of Shanghai Jiao Tong University (Science), 2019, 24(5): 605-615.
[8]	WANG Yuzong (王毓综), DENG Fei (邓飞), ZHAO Daxu (赵大旭), YE Jiaying (叶佳英), WANG Peixin (王佩欣), SHOU Guozhong (寿国忠). Monocular Dynamic Machine Vision-Based Pearl Shape Detection [J]. Journal of Shanghai Jiao Tong University (Science), 2019, 24(5): 654-662.
[9]	GUO Weicheng,LI Beizhi,YANG Jianguo,ZHOU Qinzhi. Monitoring of Grinding Signals and Development of Wheel Wear Prediction Model [J]. Journal of Shanghai Jiaotong University, 2019, 53(12): 1475-1481.
[10]	WANG Tao，GONG Liang，ZHANG Jingwei，WU Linlizi，MA Zhihong，YANG Gang，MAO Yuhan，HONG Jun，LIU Chengliang. Measurement of Rice Flag Leaf Angle Based on Redefined Clustering Method [J]. Journal of Shanghai Jiaotong University, 2018, 52(8): 961-968.
[11]	XUE Mengxia,LIU Shirong,WANG Jian. Dynamic MultiTarget Recognition Based on Machine Vision [J]. Journal of Shanghai Jiaotong University, 2017, 51(6): 727-733.
[12]	Ruifeng BAI, Chaohui FANG, Licheng JIN, Heyang YU, Tuomi ZHANG. Industrial Robot Virtual Platform Construction Integrated with Machine Vision [J]. Research and Exploration in Laboratory, 2017, 36(5): 246-249.
[13]	MIN Yongzhi1,XIAO Benyu1,DANG Jianwu1,YIN Chao1,YUE Biao1,MA Hongfeng2. Machine Vision Rapid Detection Method of the Track Fasteners Missing [J]. Journal of Shanghai Jiaotong University, 2017, 51(10): 1268-1272.
[14]	FENG Wenlong,HUANG Yiqiao,TUO Zhanyu,LI Huimin,YANG Jianguo. Modeling of Thermally Induced Grating Positioning Error of Large Machine Tools Based on Temperature Integral Method [J]. Journal of Shanghai Jiaotong University, 2016, 50(05): 710-715.
[15]	WANG Zhao-yang (王朝阳), LI Hai-bin* (李海滨), WEI Guang-mei (韦广梅). A Research for Error Compensation Algorithm of Dual Range Pressure Sensor [J]. Journal of shanghai Jiaotong University (Science), 2015, 20(3): 370-373.