上海交通大学学报 ›› 2021, Vol. 55 ›› Issue (6): 729-740.doi: 10.16183/j.cnki.jsjtu.2020.034
所属专题: 《上海交通大学学报》2021年“航空航天科学技术”专题; 《上海交通大学学报》2021年12期专题汇总专辑
收稿日期:
2020-02-03
出版日期:
2021-06-28
发布日期:
2021-06-30
通讯作者:
李范春
E-mail:lee_fc@126.com
作者简介:
张源(1996-),男,四川省巴中市人,硕士生,主要从事金属增材制造技术数值模拟研究
基金资助:
ZHANG Yuan, LI Fanchun(), JIA Dejun
Received:
2020-02-03
Online:
2021-06-28
Published:
2021-06-30
Contact:
LI Fanchun
E-mail:lee_fc@126.com
摘要:
以压气机叶轮为研究对象,基于八角桁架点阵结构,设计了一种新型轻量化点阵压气机叶轮,通过选择性激光熔融(SLM)280型金属3D打印机对设计叶轮的可加工性进行了验证.为了解其3D打印性能,基于有限单元法(FEM)对点阵轮的3D打印过程进行了模拟.在保证利用数值方法研究3D打印过程可行的基础上,对不同功率下点阵轮的打印过程进行了分析,并与相同工况下的实心压气机叶轮进行了对比.结果表明:点阵轮与实心轮的层变形是一个逐层叠加递增的过程,在本文的7种工况下,点阵轮打印完成时的最大残余变形与残余应力均小于实心轮.点阵轮的最大残余变形最大可比实心轮小20.19%,最大残余应力可比实心轮小10.69%.这意味着点阵轮除了比实心轮具有更轻的质量,还将比实心轮具有更优异的打印性能.
中图分类号:
张源, 李范春, 贾德君. 点阵压气机叶轮的设计与3D打印仿真[J]. 上海交通大学学报, 2021, 55(6): 729-740.
ZHANG Yuan, LI Fanchun, JIA Dejun. Design and 3D Printing Simulation of a Lattice Compressor Impeller[J]. Journal of Shanghai Jiao Tong University, 2021, 55(6): 729-740.
[1] | 季路成, 黄海波, 陈江, 等. 涡轮中的激波/叶排相互作用[J]. 工程热物理学报, 2002, 23(2):163-166. |
JI Lucheng, HUANG Haibo, CHEN Jiang, et al. Shock wave/blade interaction in transonic turbine[J]. Journal of Engineering Thermophysics, 2002, 23(2):163-166. | |
[2] |
ZHANG X L. Fatigue failure analysis of semi-open impeller with mistuning considered[J]. Engineering Failure Analysis, 2019, 95(1):127-139.
doi: 10.1016/j.engfailanal.2018.09.002 URL |
[3] | MASKERY I, ABOULKHAIR N T, AREMU A O, et al. A mechanical property evaluation of graded density Al-Si10-Mg lattice structures manufactured by selective laser melting[J]. Materials Science & Engineering, 2016, 670(5):264-274. |
[4] | YIN S, WU L, YANG J, et al. Damping and low-velocity impact behavior of filled composite pyramidallattice structures[J]. Journal of Composite Materials, 2014, 18(15):1789-1800. |
[5] | 程俊廷, 常天瑞. 金属增材制造技术研究与应用现状及趋势[J]. 中国设备工程, 2018, 20:180-182. |
CHENG Junting, CHANG Tianrui. Present situation and trend of research and application of metal additive manufacturing technology[J]. China Plant Engineering, 2018, 20:180-182. | |
[6] | LI Z X, ZHANG Z Y. Prediction of surface roughness in extrusion-based additive manufacturing with machine learning[J]. Robotics and Computer-integra-ted Manufacturing, 2019, 57(1):488-495. |
[7] | LIU R, WANG Z, SPARKS T, et al. Aerospace applications of laser additive manufacturing[J]. Laser Additive Manufacturing, 2017, 86(2):351-371. |
[8] |
CHERN A H, NANDWANA P, YUAN T, et al. A review on the fatigue behavior of Ti-6Al-4V fabricated by electron beam melting additive manufacturing[J]. International Journal of Fatigue, 2018, 119(1):173-184.
doi: 10.1016/j.ijfatigue.2018.09.022 URL |
[9] | 赵冰, 李志强, 侯红亮, 等. 金属三维点阵结构制备技术研究进展[J]. 稀有金属材料与工程, 2016, 45(8):2189-2200. |
ZHAO Bing, LI Zhiqiang, HOU Hongliang, et al. Research progress on fabrication methods of metal three dimensional lattice structure[J]. Rare Metal Materials and Engineering, 2016, 45(8):2189-2200. | |
[10] |
LI D, LIAO W H, DAI N, et al. Optimal design and modeling of gyroid-based functionally graded cellular structures for additive manufacturing[J]. Computer-Aided Design, 2018, 104(11):87-99.
doi: 10.1016/j.cad.2018.06.003 URL |
[11] | 周鑫, 戴宁, 李大伟, 等. 基于支撑强度可控的数字光处理三维打印工艺优化技术[J]. 计算机集成制造系统, 2018, 24(9):22-28. |
ZHOU Xin, DAI Ning, LI Dawei, et al. Digital optical processing three-dimensional printing process optimization technology based on controllable supporting strength[J]. Computer Integrated Manufacturing Systems, 2018, 24(9):22-28. | |
[12] | 孙登广, 戴宁, 黄仁凯, 等. 轻量化蜂窝3D打印路径自适应生成技术[J]. 计算机集成制造系统, 2018, 24(8):1902-1909. |
SUN Dengguang, DAI ning, HUANG Renkai, et al. Lightweight 3-D printing path adaptive generation technology for honeycomb[J]. Computer Integrated Manufacturing Systems, 2018, 24(8):1902-1909. | |
[13] |
MICHALERIS P, TORTORELLI D A, VIDAL C A. Analysis and optimization of weakly coupled thermoelastoplastic systems with applications to weldment design[J]. International Journal for Numerical Methods in Engineering, 2010, 38(8):1259-1285.
doi: 10.1002/(ISSN)1097-0207 URL |
[14] | YANG K, WANG J, JIA L, et al. Additive manufacturing of Ti-6Al-4V lattice structures with high structural integrity under large compressive deformation[J]. Journal of Materials Science & Technology, 2019, 35(2):303-308. |
[15] | DONG L, DESHPANDE V, WADLEY H. Mechanical response of Ti-6Al-4V octet-truss lattice structures[J]. International Journal of Solids & Structures, 2015, >60-61(1):107-124. |
[16] |
EKADE P, KRISHNAN S. Fluid flow and heat transfer characteristics of octet truss lattice geometry[J]. International Journal of Thermal Sciences, 2019, 137(1):253-261.
doi: 10.1016/j.ijthermalsci.2018.11.031 URL |
[17] | DESHPANDE V S, FLECK N A, ASHBY M F. Effective properties of the octet-truss lattice material[J]. Journal of the Mechanics & Physics of Solids, 2001, 49(8):1747-1769. |
[18] | 贾德君, 李范春, 马雪松. 基于实验设计和生死单元技术的时变质量杆件轴向振动问题研究[J]. 推进技术, 2019, 40(5):164-174. |
JIA Dejun, LI Fanchun, MA Xuesong. Study of axial vibration of time-varying mass rods based on experiment design and elements birth and death method[J]. Journal of Propulsion Technology, 2019, 40(5):164-174. | |
[19] | 徐济进, 陈立功, 倪纯珍, 等. 厚板对接多道焊温度场的三维数值模拟[J]. 上海交通大学学报, 2006(10):52-55. |
XU Jijin, CHEN Ligong, NI Chunzhen, et al. Three dimensional numerical simulation of temperature field in multi pass butt welding of thick plate[J]. Journal of Shanghai Jiao Tong University, 2006(10):52-55. | |
[20] | 陈希章, 沈政, 李冬升. LD10铝合金环形薄板焊接应力与应变的数值模拟[J]. 上海交通大学学报, 2010, 44(Sup.1):29-32. |
CHEN Xizhang, SHEN Zheng, LI Dongsheng. Numerical simulation of welding stress and strain of LD10 Aluminum alloy annular thin plate[J]. Journal of Shanghai Jiao Tong University, 2010, 44(Sup.1):29-32. | |
[21] | SIMCHI A. Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features[J]. Materials Science & Engineering, 2006, 428(1-2):148-158. |
[1] | 丁恩宝, 常晟铭, 孙聪, 赵雷明, 吴浩. 半浸桨不同半径切面入水的水动力特性[J]. 上海交通大学学报, 2022, 56(9): 1188-1198. |
[2] | 吴怀娜, 冯东林, 刘源, 蓝淦洲, 陈仁朋. 基于门式抗浮框架的基坑开挖下卧隧道变形控制[J]. 上海交通大学学报, 2022, 56(9): 1227-1237. |
[3] | 刘谨豪, 严远忠, 张琪, 卞荣, 贺雷, 叶冠林. 地面堆载对既有隧道影响离心试验和数值分析[J]. 上海交通大学学报, 2022, 56(7): 886-896. |
[4] | 孙健, 彭斌, 朱兵国. 无油双涡圈空气涡旋压缩机的数值模拟及试验研究[J]. 上海交通大学学报, 2022, 56(5): 611-621. |
[5] | 秦汉, 伍彬, 宋玉辉, 刘金, 陈兰. 细长体高速风洞超大攻角支撑干扰数值分析[J]. 空天防御, 2022, 5(3): 44-51. |
[6] | 薛飞, 王誉超, 伍彬. 高速飞行器后向分离特性研究[J]. 空天防御, 2022, 5(3): 80-86. |
[7] | 杜登轩 , 乐绍林 , 周 欢 , HtayHtayAung , 喻国良. 均匀来流中承台相对埋深对复合桩 墩局部水动力及冲刷的影响 [J]. 海洋工程装备与技术, 2022, 9(2): 64-71. |
[8] | 郑高媛, 赵亦希, 崔峻辉. 车身用铝饰条拉弯成形面畸变缺陷形成规律[J]. 上海交通大学学报, 2022, 56(1): 53-61. |
[9] | 金戈, 范珉, 周振栋, 谭勇, 钟小波. 升降式止回阀动态特性分析与改进[J]. 上海交通大学学报, 2021, 55(S2): 110-118. |
[10] | 徐德辉, 顾汉洋, 刘莉, 黄超. 新型锥形式旋叶汽水分离器热态试验与数值研究[J]. 上海交通大学学报, 2021, 55(9): 1087-1094. |
[11] | 刘恒, 伍锐, 孙硕. 非均匀流场螺旋桨空泡数值模拟[J]. 上海交通大学学报, 2021, 55(8): 976-983. |
[12] | 王超, 刘正, 李兴, 汪春辉, 徐佩. 自由状态冰块尺寸及初始位置参数对冰桨耦合水动力性能的影响[J]. 上海交通大学学报, 2021, 55(8): 990-1000. |
[13] | 李岩松, 丁鼎倩, 韩东, 刘静, 梁永图. 起伏输油管道临界完全携积水油速数值模拟[J]. 上海交通大学学报, 2021, 55(7): 878-890. |
[14] | 赵朋飞, 薛昕, 杨成. 模拟碱骨料反应引起的箍筋端部锚固退化对钢筋混凝土梁受剪性能的影响[J]. 上海交通大学学报, 2021, 55(6): 681-688. |
[15] | 仝远, 李德贵, 聂源, 金桂玉, 迟德建. 钨合金破片对屏蔽B炸药撞击起爆数值模拟[J]. 空天防御, 2021, 4(3): 70-75. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||