上海交通大学学报(自然版) ›› 2014, Vol. 48 ›› Issue (03): 399-404.

• 金属学与金属工艺 • 上一篇    下一篇

基于变形均匀的叶片锻造预成形拓扑优化设计

邵勇1,2,陆彬1,任发才1,陈军1
  

  1. (1.上海交通大学 模具CAD国家工程研究中心, 上海 200030;   2.江苏科技大学 先进焊接技术省重点实验室, 江苏 镇江 212003)
     
  • 收稿日期:2013-06-20
  • 基金资助:
    国家自然科学基金资助项目(51005150)
     

Preform Design with Improvement of Deformation Uniformity in Blade Forging Based on Topology Optimization Method

SHAO Yong1,2,LU Bin1,REN Facai1,CHEN Jun1
  

  1. (1.National Die and Mold CAD Engineering Research Center, Shanghai Jiaotong University, Shanghai 200030, China; 2.Jiangsu Provincial Key Laboratory of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003, Jiangsu, China)
  • Received:2013-06-20

摘要:

为了优化预成形设计,提出了针对提高锻件变形均匀性的预成形拓扑优化算法及相关单元增删准则,并开发了优化程序,对叶片锻件翼型截面的预成形结构进行了优化设计.与静水压力的单元增删准则优化的预成形进行比较,结果表明,新模型在模腔充满的基础上可有效改善锻件的成形均匀性.另外,相对简单的外形轮廓也便于预成形的完成,总体优化设计效果比较理想.

 
 

关键词: 叶片, 预成形设计, 渐进结构优化, 拓扑优化

Abstract:

In order to design and optimize the preform, new element addition and removal criteria were proposed for improving the forging uniformity based on the evolutionary structural optimization (ESO) method. By utilizing the self-programmed code and DEFORM-2D FE software, the optimal design of the aerofoil section of the blade was implemented. Compared with the preform optimized by hydrostatic stress from the existing literature, the preform optimized by the new strategy achieves sufficient die-filling and enhances forging uniformity effectively. Besides, it has relatively simple contour and is convenient to be formed. The satisfactory preform structure is obtained finally.
 

Key words: blade, preform design, evolutionary structural optimization, topology optimization

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