上海交通大学学报(自然版)

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盾构机复合岩土层掘进刀盘弯矩特性分析

曾晓星,余海东,张凯之,王皓   

  1. (上海交通大学 机械与动力工程学院, 上海 200240)
  • 收稿日期:2009-01-01 修回日期:1900-01-01 出版日期:2010-01-29 发布日期:2010-01-29

Bending Moments Study on the Cutterheads of Shield Machines Excavating in Composition Geologic Strata

ZENG Xiaoxing,YU Haidong,ZHANG Kaizhi,WANG Hao

  

  1. (School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China)
  • Received:2009-01-01 Revised:1900-01-01 Online:2010-01-29 Published:2010-01-29

摘要: 针对盾构机在掘进过程中上软下硬的复合地质结构,建立了其刀盘截面圆模型,基于单个切削刀和盘形滚刀的切削机制,建立了复合岩土层掘进时刀盘平面内总弯矩分析模型,分析了与刀盘接触的撑子面内,不同软土面积分数的复合地质条件下,刀盘旋转掘进过程中的弯矩动态特性.结果表明:刀盘平面内2个方向的弯矩与刀盘旋转角分别呈正弦和余弦曲线关系;弯矩波动振幅随撑子面内软土面积分数的增加而降低;当刀盘截面圆内软土面积分数为50%时,其弯矩最大.

关键词: 复合岩土层, 总弯矩, 波动特性, 刀盘

Abstract: The excavation surface model of the composition geologic strata for the shield machine was established, in which the soft soil and hard rocks are taken into account simultaneously. In terms of the cutting mechanism of the individual disc cutter and drag scraper, the total bending moment model on the cutterheads of shield machines was proposed. The bending moment behavior was discussed when the shield machine excavates in the composition geologic strata. The results show that the bending moments at x and y directions may be described by the cosine and sinusoid curves, respectively. The amplitude of the bending moment decreases with the increase of the fraction of soft soil on the excavation face. The average moment is maximal when the ratio of the soft soil and hard rock is about 50 percent.

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