Optimization of Numerical Control Program and Machining Simulation Based on VERICUT

Expand
  • (School of Mechanical Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, China)

Online published: 2019-12-07

Abstract

In the machining process of large-scale complex curved surface, workers will encounter problems such as empty stroke of tool, collision interference, and overcut or undercut of the workpieces. This paper presents a method for generating the optimized tool path, compiling and checking the numerical control (NC) program. Taking the bogie frame as an example, the tool paths of all machining surface are optimized by the dynamic programming algorithm, Creo software is utilized to compile the optimized computerized numerical control (CNC) machining program, and VERICUT software is employed to simulate the machining process, optimize the amount of cutting and inspect the machining quality. The method saves the machining time, guarantees the correctness of NC program, and the overall machining efficiency is improved. The method lays a good theoretical and practical foundation for integration of the similar platform.

Cite this article

ZHOU Feng (周峰), ZHANG Zixu (张紫旭), WU Chang (武畅), TIAN Xin (田鑫), LIU Haotian (刘昊天), HE Weidong (何卫东) . Optimization of Numerical Control Program and Machining Simulation Based on VERICUT[J]. Journal of Shanghai Jiaotong University(Science), 2019 , 24(6) : 763 -768 . DOI: 10.1007/s12204-019-2109-z

References

[1] MIAO W. Made in China 2025: The road to a manufacturingpower [N]. People’s Daily, 2015-05-26(012). [2] MUDCHAROEN A, MAKHANOV S S. Optimizationof rotations for six-axis machining [J]. InternationalJournal of Advanced Manufacturing Technology, 2011,53(5/6/7/8): 435-451. [3] LIN T, LEE J W, BOHEZ E L J. A new accurate curvaturematching and optimal tool based five-axis machiningalgorithm [J]. Journal of Mechanical Scienceand Technology, 2009, 23(10): 2624-2634. [4] PHAM T T, KO S L. A practical approach for simulationand manufacturing of a ball-end mill using a5-axis CNC grinding machine [J]. Journal of MechanicalScience and Technology, 2010, 24(1): 159-163. [5] WANG Y C, LEE B Y, LIN J C, et al. Development ofautomatic regrinding program for PC-based tool grindingmachine [J]. Journal of Mechanical Science andTechnology, 2007, 21(10): 1612-1616. [6] WANG X S, HU G J. Optimization of program cuttingparameters based on VERICUT software [J]. MechanicalEngineer, 2015 (3): 127-128 (in Chinese). [7] ZHANG C, WANG F B, ZHU C L. Application ofvirtual manufacturing based on VERICUT [J]. Journalof Hefei University of Technology (Natural Science),2004, 27(1): 109-112 (in Chinese). [8] YANG K. The application of the simulation system ofthe turning & milling center based on VERICUT [J].Modern Machinery, 2016(3): 58-62 (in Chinese). [9] CAO Z L, SUN W C. Research on integration of CNCmachining simulation platform based on UG & VERICUT[J]. Journal of Modular Machine Tool & AutomaticManufacturing Technique, 2016(1): 127-130 (inChinese). [10] FAN Q Y, GU L Z, SONG J L. Modeling and simulationof virtual machine tool based on Pro/E andVERICUT [J]. Journal of Huaqiao University (NaturalScience), 2010, 31(2): 126-131 (in Chinese). [11] DUAN G J, ZHAO J A. A method of inspectionsimulation analysis based on VERICUT in threedimensionalinspection planning [C]//Proceedings ofthe International Conference on Computer InformationSystems and Industrial Applications. Bangkok,Thailand: Atlantis Press, 2015: 873-875. [12] YUAN Z H,WANG J P, KONG X L, et al. Research onfive axis NC machining simulation based on VERICUT[J]. International Journal of Online Engineering, 2015,11(7): 51-53. [13] CHEN J, CHI Y G, LIU M, et al. Machining dynamicsimulation based on VERICUT [J]. Machinery Design& Manufacture, 2009(7): 192-194 (in Chinese). [14] LIU Y X, WANG N. Application and secondary developmentprogram of VERICUT simulation technologyin the field of manufacture of bogies [J]. New Technology& New Process, 2014(11): 1-4 (in Chinese). [15] WANG J X. Research on the principle and applicationof dynamic programming algorithm [J]. ComputerKnowledge and Technology, 2006(36): 150-151 (in Chinese). [16] NA M C, LIANG P. Research and optimization of thecutting tool parameter relations based on VERICUT[J]. Journal of Shenyang Aerospace University, 2012,29(3): 34-37 (in Chinese).
Outlines

/