Chemical vapor deposition (CVD) diamond coated drills are fabricated by depositing diamond films
on Co-cemented tungsten carbide (WC-Co) drills. The characteristics of as-deposited diamond coatings are investigated
by scanning electron microscope (SEM) and Raman spectra. To evaluate the cutting performance of
diamond coated drills, comparative drilling tests are conducted using diamond coated and uncoated WC-Co drills,
with carbon fiber reinforced plastics (CFRPs) as the workpiece on a high-speed computer numerical control (CNC)
machine. Thrust force and tool wear are measured during the drilling process. The results show that diamond
coated drill exhibits better cutting performance, compared with the uncoated drill. The value of flank wear is
about 70 μm after machining 90 holes, about a half of that of theWC-Co drill with 145μm after drilling only 30
holes. The wear rate of WC-Co drill is higher than that of diamond coated drill before diamond films peeling
off. The diamond coated drill achieves more predictable hole quality. The improved cutting performance of the
diamond coated drill is due to the high hardness, wear resistance and low coefficient of friction.
ZHANG Jian-guo (张建国), SHEN Bin (沈 彬), SUN Fang-hong* (孙方宏)
. Fabrication and Drilling Tests of Chemical Vapor Deposition Diamond Coated Drills in Machining Carbon Fiber Reinforced Plastics[J]. Journal of Shanghai Jiaotong University(Science), 2013
, 18(4)
: 394
-400
.
DOI: 10.1007/s12204-013-1413-2
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