Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit

doi:10.1007/s12204-017-1845-1

上海交通大学学报（英文版） ›› 2017, Vol. 22 ›› Issue (3): 365-370.doi: 10.1007/s12204-017-1845-1

Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit

LI Yonghua* (李永华), QIN Qiang (秦强), WANG Yuedong (王悦东), HU Mingguang (胡明广)

(School of Traffic and Transportation Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, China)

出版日期:2017-06-02 发布日期:2017-06-04
通讯作者: LI Yonghua (李永华) E-mail:yonghuali@163.com

Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit

LI Yonghua* (李永华), QIN Qiang (秦强), WANG Yuedong (王悦东), HU Mingguang (胡明广)

(School of Traffic and Transportation Engineering, Dalian Jiaotong University, Dalian 116028, Liaoning, China)

Online:2017-06-02 Published:2017-06-04
Contact: LI Yonghua (李永华) E-mail:yonghuali@163.com

摘要/Abstract

摘要： A new method for welded joint fatigue reliability analysis on bogie frame of high-speed electric multiple unit (EMU) is proposed according to the International Union of Railways (UIC) standard, the Britain Standard Institute (BSI) standard and the Miner rule. Firstly, the fatigue calculation condition is loaded according to the UIC standard. The welded joint damage ratio is calculated by the BSI standard. Fatigue reliability analysis is conducted for a typical welded joint based on probabilistic design system (PDS) module in software ANSYS 14.0. In the system, the automatic program is prepared by ANSYS parametric design language (APDL) to calculate the welded joint fatigue damage ratio. Meantime, the relationship between the input variables and the output response is fitted by the response surface (RS) method. Then, the RS method is improved by the orthogonal design. Specifically, the selecting process optimization for the RS method based on the orthogonal design is conducted to improve the fitting efficiency of the RS method. Finally, a program of the automatic analysis documents is generated by Microsoft foundation class (MFC) technique. Through the self-defined interface, the researchers can easily import the automatic generation of the orthogonal table into the PDS module and analyze the fatigue reliability. Results show that the improved RS method can better fit the RS which covers the sample area, and the distribution law agrees well with the actual situation. At the same time, the improved RS method reduces the calculation time.

关键词: bogie frame, welded joint, fatigue reliability, orthogonal design, response surface (RS) method

Abstract: A new method for welded joint fatigue reliability analysis on bogie frame of high-speed electric multiple unit (EMU) is proposed according to the International Union of Railways (UIC) standard, the Britain Standard Institute (BSI) standard and the Miner rule. Firstly, the fatigue calculation condition is loaded according to the UIC standard. The welded joint damage ratio is calculated by the BSI standard. Fatigue reliability analysis is conducted for a typical welded joint based on probabilistic design system (PDS) module in software ANSYS 14.0. In the system, the automatic program is prepared by ANSYS parametric design language (APDL) to calculate the welded joint fatigue damage ratio. Meantime, the relationship between the input variables and the output response is fitted by the response surface (RS) method. Then, the RS method is improved by the orthogonal design. Specifically, the selecting process optimization for the RS method based on the orthogonal design is conducted to improve the fitting efficiency of the RS method. Finally, a program of the automatic analysis documents is generated by Microsoft foundation class (MFC) technique. Through the self-defined interface, the researchers can easily import the automatic generation of the orthogonal table into the PDS module and analyze the fatigue reliability. Results show that the improved RS method can better fit the RS which covers the sample area, and the distribution law agrees well with the actual situation. At the same time, the improved RS method reduces the calculation time.

Key words: bogie frame, welded joint, fatigue reliability, orthogonal design, response surface (RS) method

中图分类号:

U 271.91

LI Yonghua* (李永华), QIN Qiang (秦强), WANG Yuedong (王悦东), HU Mingguang (胡明广). Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit[J]. 上海交通大学学报（英文版）, 2017, 22(3): 365-370.

LI Yonghua* (李永华), QIN Qiang (秦强), WANG Yuedong (王悦东), HU Mingguang (胡明广). Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit[J]. Journal of shanghai Jiaotong University (Science), 2017, 22(3): 365-370.

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Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit

Welded Joint Fatigue Reliability Analysis on Bogie Frame of High-Speed Electric Multiple Unit

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