SiCp/Al is one of the critical materials for
lightweight manufacturing of large aerospace structural components. However,
its multi-phase heterogeneous characteristics lead to severe machining damage
and challenges in surface quality control. This study conducts tensile tests
across a wide temperature range from -196 to 20°C, revealing the evolution of mechanical
properties dominated by cryogenic strengthening effects in SiCp/Al materials.
Comparative experimental studies on cryogenic and room-temperature milling are
performed to analyze the macro-micro mechanisms of material cryogenic
characteristics and process parameters on cutting forces and surface integrity.
The results demonstrate that the material exhibits higher yield strength and
tensile strength in cryogenic environments, while liquid nitrogen cooling reduces
cutting temperature and weakens local thermal softening effects, resulting in
greater milling forces compared to room-temperature machining. However, as the
cryogenic cooling enhances the interfacial strength of the material, it reduces
the extent of surface pits and crack damage during milling, producing better
surface roughness than conventional processing. This research provides a novel theoretical
foundation and engineering basis for precision manufacturing of
difficult-to-machine aerospace composites.
LI Xing1, WU Jie2, GUO Weicheng2, GUO Miaoxian2
. Cryogenic Mechanical Properties and Cutting Surface Topography
of SiCp/Al[J]. Journal of Shanghai Jiaotong University, 0
: 1
.
DOI: 10.16183/j.cnki.jsjtu.2025.041