This paper proposes an
opportunity maintenance decision model based on variable time windows for
serial-parallel systems with buffer in batch production environments, aiming to
enhance system operating efficiency and reduce downtime costs caused by
equipment failures. First, considering the dynamic variation of equipment
failure rates across batches, an estimation model for the average
work-in-progress (WIP) quantity in buffers under different batches is
established using the decomposition method, reflecting the differentiated
buffering effects of buffers on equipment failures. Building on this, a dynamic
opportunistic maintenance strategy is developed by integrating the dynamic interaction
mechanism of equipment failure rates, capacity allocation ratios, and buffer
states on maintenance time windows. The elasticity of time windows is adjusted
through a Sigmoid function to optimize maintenance scheduling. Case studies
demonstrate that compared to traditional fixed time window models, the proposed
model effectively increases the probability of normal system operation and
reduces total maintenance costs.
MU Yuhan1, RUAN Kan2, ZHOU Xiaojun1
. Opportunistic maintenance modeling for series-parallel
systems with buffers based on variable time window[J]. Journal of Shanghai Jiaotong University, 0
: 1
.
DOI: 10.16183/j.cnki.jsjtu.2024.476