Opportunistic maintenance modeling for series-parallel systems with buffers based on variable time window

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  • 1.School of Mechanical Engineering,Shanghai Jiao Tong University,Shanghai 200240,China;

    2. Information Technology Headquarters,Baosight Software Co., Ltd.,Shanghai 201900,China

Online published: 2025-05-28

Abstract

This paper proposes an opportunity maintenance decision model based on variable time windows for serial-parallel systems with buffer in batch production environments, aiming to enhance system operating efficiency and reduce downtime costs caused by equipment failures. First, considering the dynamic variation of equipment failure rates across batches, an estimation model for the average work-in-progress (WIP) quantity in buffers under different batches is established using the decomposition method, reflecting the differentiated buffering effects of buffers on equipment failures. Building on this, a dynamic opportunistic maintenance strategy is developed by integrating the dynamic interaction mechanism of equipment failure rates, capacity allocation ratios, and buffer states on maintenance time windows. The elasticity of time windows is adjusted through a Sigmoid function to optimize maintenance scheduling. Case studies demonstrate that compared to traditional fixed time window models, the proposed model effectively increases the probability of normal system operation and reduces total maintenance costs.

Cite this article

MU Yuhan1, RUAN Kan2, ZHOU Xiaojun1 . Opportunistic maintenance modeling for series-parallel systems with buffers based on variable time window[J]. Journal of Shanghai Jiaotong University, 0 : 1 . DOI: 10.16183/j.cnki.jsjtu.2024.476

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