Journal of Shanghai Jiaotong University >
Design and Test of a Magneto-Rheological Mount Applied to Start/Stop Mode of Vehicle Powertrains
Received date: 2019-07-05
Online published: 2021-01-19
In order to overcome the disadvantage of vehicle ride comfort caused by large vibration and torque excitation of vehicle engine in start/stop mode, a flow mode magneto-rheological (MR) mount is designed for low frequency working conditions. Based on the analysis on the influence of exciting current on the viscosity of the MR fluid (MRF) and the relationship between the fluid resistance effect and the flow rate in the damping channel, the magnetic circuit and the damping performance of the MR mount model are analyzed. According to the mathematical model of the MR mount damping force, the multi-objective optimization function of the magnetic circuit is established. The co-simulation optimal platform is developed by using the Isight and ANSYS software. The non-dominated sorting genetic algorithm II (NSGA-II) is used to optimize magnetic circuit design. The dynamic performance test of the MR mount monomer and the vibration isolation performance test of the whole vehicle in start/stop mode are conducted respectively. The results show that the controllable damping force of the optimized MR mount increases by 111.71% and the restoring force increases by 21.99% compared with those before. When the vehicle is in start/stop mode and the excitation current is 1.0A, the peak vibration acceleration of the passive side (the side connected to the body) with the optimized MR mount decreases by 33.3% compared with that before. Besides, the peak vibration acceleration of driver’s seat rail decreases by 21.6%, which significantly improves the ride comfort of the vehicle.
DENG Zhaoxue, YANG Qinghua, CAI Qiang, LIU Tianqin . Design and Test of a Magneto-Rheological Mount Applied to Start/Stop Mode of Vehicle Powertrains[J]. Journal of Shanghai Jiaotong University, 2021 , 55(1) : 56 -66 . DOI: 10.16183/j.cnki.jsjtu.2019.192
[1] | CHUNG J U, CHOI S B. Optimization of new magnetorheological fluid mount for vibration control of start/stop engine mode [C]∥Active and Passive Smart Structures and Integrated Systems 2015. San Diego, California, USA: SPIE, 2015: 94311O. |
[2] | CHEN P, BAI X X, QIAN L J. Magnetorheological fluid behavior in high-frequency oscillatory squeeze mode: Experimental tests and modelling [J]. Journal of Applied Physics, 2016, 119(10): 105101. |
[3] | 廖昌荣,骆静,李锐,等. 基于圆盘挤压模式的磁流变液阻尼器特性分析[J]. 中国公路学报,2010, 23(4): 107-112. |
[3] | LIAO Changrong, LUO Jing, LI Rui, et al. Characteristic analysis for magnetorheological fluid damper based on disk squeeze mode[J]. China Journal of Highway and Transport, 2010, 23(4): 107-112. |
[4] | 郑玲,刘巧斌,犹佐龙,等. 汽车发动机半主动悬置技术研究现状与展望[J]. 汽车技术,2017(4): 29-35. |
[4] | ZHENG Ling, LIU Qiaobin, YOU Zuolong, et al. Current situation and outlook of semi-active engine mounts development and research for automobile[J]. Automobile Technology, 2017(4): 29-35. |
[5] | FARJOUD A, TAYLOR R, SCHUMANN E, et al. Advanced semi-active engine and transmission mounts: Tools for modelling, analysis, design, and tuning[J]. Vehicle System Dynamics, 2014, 52(2): 218-243. |
[6] | CHEN P, BAI X X, QIAN L J, et al. A magneto-rheological fluid mount featuring squeeze mode: Analysis and testing[J]. Smart Materials and Structures, 2016, 25(5): 055002. |
[7] | GURUBASAVARAJU T M, KUMAR H, ARUN M. Optimisation of monotube magnetorheological damper under shear mode[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2017, 39(6): 2225-2240. |
[8] | NGUYEN T M, CIOCANEL C, ELAHINIA M H. A squeeze-flow mode magnetorheological mount: Design, modeling, and experimental evaluation [J]. Journal of Vibration and Acoustics, 2012, 134(2): 021013. |
[9] | ZHANG X J, MA F W, ZHAO F Q, et al. Optimization of the magnetic property of a magnetorheological squeeze mount[C]∥Proceedings of the FISITA 2012 World Automotive Congress. Berlin Heidelberg: Springe, 2012, 195(7): 611-624. |
[10] | PHU D X, CHOI S B, LEE Y S, et al. Design of a new engine mount for vertical and horizontal vibration control using magnetorheological fluid[J]. Smart Materials and Structures, 2014, 23(11): 117001. |
[11] | DO X P, HUNG N Q, PARK J H, et al. Design of a new MR brake mount system considering vertical and horizontal vibrations[C]∥Active and Passive Smart Structures and Integrated Systems 2014. San Diego, California, USA: SPIE, 2014: 90570O. |
[12] | ZHENG J J, LI Y C, WANG J. Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2017, 231(17): 3152-3168. |
[13] | 王中双. 键合图理论及其在系统动力学中的应用[M]. 哈尔滨: 哈尔滨工程大学出版社,2000. |
[13] | WANG Zhongshuang. Bond graph theory and its application in system dynamics[M]. Harbin: Harbin Engineering University Press, 2000. |
[14] | 胡国良,钟芳,廖明科,等. 混合流动式磁流变阀结构设计与压降性能分析[J]. 农业机械学报,2016, 47(9): 389-397. |
[14] | HU Guoliang, ZHONG Fang, LIAO Mingke, et al. Design and pressure drop analysis of hybrid fluid flow magnetorheological valve[J]. Transactions of the Chinese Society for Agricultural Machinery, 2016, 47(9): 389-397. |
[15] | DEB K, PRATAP A, AGARWAL S, et al. A fast and elitist multiobjective genetic algorithm: NSGA-II[J]. IEEE Transactions on Evolutionary Computation, 2002, 6(2): 182-197. |
[16] | IMADUDDIN F, AMRI MAZLAN S, AZIZI ABDUL RAHMAN M, et al. A high performance magnetorheological valve with a meandering flow path[J]. Smart Materials and Structures, 2014, 23(6): 065017. |
[17] | 余志生. 汽车理论[M]. 第4版.北京: 机械工业出版社,2006. |
[17] | YU Zhisheng. Automobile theory [M]. 4th ed. Beijing: China Machine Press, 2006. |
/
〈 |
|
〉 |