兵器工业

 变刚度条件下隧道掘进机撑靴液压缸的动态特性

展开
  •  上海交通大学  a. 机械系统与振动国家重点实验室;
    b. 上海市复杂薄板结构数字化制造重点实验室

网络出版日期: 2017-09-20

基金资助

 

 Vibration Performance Analysis for the Gripper Cylinder of Tunnel Boring Machine with Variable Stiffness

Expand
  •  a. State Key Laboratory of Mechanical System and Vibration; b. Shanghai Key Laboratory of
     Digital Manufacture for ThinWalled Structures, Shanghai Jiao Tong University

Online published: 2017-09-20

Supported by

 

摘要

 全断面岩石隧道掘进机(Tunnel Boring Machine, TBM)的振动将造成其撑靴液压缸损伤,进而影响TBM的掘进.考虑液压缸的结构及其工作过程中的变刚度特性,基于拉格朗日方法建立了TBM撑靴液压缸集中参数动力学模型,分析了活塞杆伸出量、撑靴界面刚度和油液等效刚度等因素对液压缸振动的影响,并分析了TBM工作过程中,撑靴液压缸内部的载荷特性.结果表明:随着活塞杆伸出量的增加,液压缸的固有频率略有下降;随着撑靴界面刚度和导向铜套的等效刚度增加,液压缸的固有频率略有提高;活塞杆密封和油液等效刚度对撑靴液压缸的振动固有频率的影响最明显.通过分析TBM撑靴液压缸的动态特性,可以得到撑靴液压缸的振动载荷规律,为研究液压缸的损伤提供了载荷基础.

本文引用格式

李琳a,余海东a,b,陶建峰a,刘成良a .  变刚度条件下隧道掘进机撑靴液压缸的动态特性[J]. 上海交通大学学报, 2017 , 51(9) : 1058 -1064 . DOI: 10.16183/j.cnki.jsjtu.2017.09.006

Abstract

 The vibration of full face hard rock tunnel boring machine (TBM) can cause the damages of the gripper cylinder that may result in breakdown of the whole system. A lumpedmass parameter dynamic model of the gripper cylinder in TBMs is established based on the Lagrange method, and the variable stiffness behavior of the structures in the cylinder and the working conditions are considered in the model. The dynamic performance and load transmission of the gripper cylinder are numerically discussed with the influence of the piston rod extension, the equivalent stiffness of the rock and seals and the copper guide sleeve. The results show that the natural frequency of the gripper cylinder decreases with the extension length of the piston rod. The natural frequency has the positive correlation with the equivalent stiffness of the rock, the seal, the copper guide sleeve and the oil. The equivalent stiffness of the oil and seals are the most important  factor. The characteristics of the vibration load can be achieved in terms of the analysis of the vibration performance of hydraulic cylinder, and may provide the basement of the damage analysis for the hydraulic cylinder.

参考文献

 [1]HUO J, WU H, YANG J, et al. Multidirectional coupling dynamic characteristics analysis of TBM cutterhead system based on tunnelling field test[J]. Journal of Mechanical Science and Technology, 2015, 29(8): 30433058.
[2]REN Haoling, XIE Haibo, YANG Huayong, et al. Asymmetric vibration characteristics of twocylinder fourstroke singlepiston hydraulic free piston engine[J]. Journal of Central South University, 2014, 21(10): 37623768.
[3]SOCHACKI W, BOLD M. Vibration of crane radius change system with internal damping[J]. Journal of Applied Mathematics and Computational Mechanics, 2013, 12(2): 97103.
[4]BAYN A, GASCN F, MEDINA R, et al. On the flexural vibration of cylinders under axial loads: Numerical and experimental study[J]. Journal of Sound and Vibration, 2012, 331(10): 23152333.
[5]王林鸿,吴波,杜润生,等. 液压缸运动的非线性动态特征[J]. 机械工程学报, 2007, 43(12): 1219.
WANG Linhong, WU Bo, DU Runsheng, et al. Nonlinear dynamics characteristics of moving hydraulic cylinder[J]. Journal of Mechanical Engineering, 2007, 43(12): 1219.
[6]王林鸿,杜润生,吴波,等. 液压缸低速运动的动态分析[J]. 中国机械工程, 2006, 17(20): 20982101.
WANG Linhong, DU Runsheng, WU Bo, et al. Dynamic analysis on slowly moving hydraulic cylinder[J]. China Mechanical Engineering, 2006, 17(20): 20982101.
[7]SOCHACKI W. Modelling and analysis of damped vibration in hydraulic cylinder[J]. Mathematical and Computer Modelling of Dynamical Systems, 2015, 21(1): 2337.
[8]YLINEN A, MARJAMKI H, MKINEN J. A hydraulic cylinder model for multibody simulations[J].Computers & Structures, 2014, 138(138): 6272.
[9]彭欢, 张怀亮, 邹伟,等. 硬岩掘进机推进液压缸结构参数优化[J]. 机械工程学报, 2014, 50(21): 7683.
PENG Huan, ZHANG Huailiang, ZOU Wei, et al. Structure parameters optimization of thrust hydraulic cylinder under foundation vibration[J]. Journal of Mechanical Engineering, 2014, 50(21): 7683.
[10]姜万录,朱勇,郑直,等. 电液伺服系统非线性振动机理及试验研究[J]. 机械工程学报, 2015, 51(4): 175184.
JIANG Wanlu, ZHU Yong, ZHENG Zhi, et al. Nonlinear vibration mechanism of electrohydraulic servo system and its experimental verification[J]. Journal of Mechanical Engineering, 2015, 51(4): 175184.
[11]ZHANG T, ZHANG N. Vibration modes and the dynamic behaviour of a hydraulic plunger pump[J]. Shock and Vibration, 2016, 501: 9679542.
[12]SIMSEK M. Bidirectional functionally graded materials (BDFGMs) for free and forced vibration of Timoshenko beams with various boundary conditions[J]. Composite Structures, 2015, 133: 968978.
[13]郝培,余海东,赵勇. 考虑隧道表面特性的硬岩全断面掘进装备撑靴接触界面刚度分析[J]. 上海交通大学学报, 2014, 48(6): 827832.
Options
文章导航

/