上海交通大学学报 ›› 2023, Vol. 57 ›› Issue (8): 996-1004.doi: 10.16183/j.cnki.jsjtu.2022.021
所属专题: 《上海交通大学学报》2023年“机械与动力工程”专题
收稿日期:
2022-01-24
修回日期:
2022-03-24
接受日期:
2022-08-10
出版日期:
2023-08-28
发布日期:
2023-08-31
通讯作者:
周晓军,副教授,博士生导师; E-mail:作者简介:
贲旭瑞(1998-),硕士生,从事复杂系统设备维护管理研究.
基金资助:
Received:
2022-01-24
Revised:
2022-03-24
Accepted:
2022-08-10
Online:
2023-08-28
Published:
2023-08-31
摘要:
以钢铁精轧机组工作辊为对象,综合考虑轧辊磨损、机组两类故障、辊缝质量控制对故障损失、轧件质量损失与维护成本的影响,构建单辊维护模型以实现单辊维护周期的动态决策.在此基础上,考虑各轧辊磨削周期不同、下机周期相同、下机计划允许小幅调整等特殊场景,提出工作辊动态机会维护策略并构建决策模型,优化精轧辊组工作辊机会维护方案.实例分析表明,与传统的时间窗策略相比,动态机会维护策略在降低工作辊维护成本方面更具优势.
中图分类号:
贲旭瑞, 周晓军. 考虑下机约束的精轧机组工作辊机会维护建模[J]. 上海交通大学学报, 2023, 57(8): 996-1004.
BEN Xurui, ZHOU Xiaojun. Opportunistic Maintenance Modeling of Finishing Rolls Considering Dismounting Constraints[J]. Journal of Shanghai Jiao Tong University, 2023, 57(8): 996-1004.
表1
设备与生产参数
j | WG/mm | Wmax/mm | Proll/元 | pM | C1/元 | C2/元 | C3/元 | C4/元 | D0/mm | D2/mm |
---|---|---|---|---|---|---|---|---|---|---|
1 | 1.8 | 2.0 | 20 500 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 655 | 535 |
2 | 1.8 | 2.0 | 20 500 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 655 | 535 |
3 | 1.8 | 2.0 | 20 500 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 655 | 535 |
4 | 1.6 | 1.5 | 26 000 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 650 | 530 |
5 | 1.4 | 1.2 | 32 000 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 630 | 510 |
6 | 1.4 | 1.2 | 32 000 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 630 | 510 |
7 | 1.4 | 1.2 | 32 000 | 0.99 | 11 800 | 15 300 | 35 100 | 9 700 | 630 | 510 |
表2
统计拟合参数
j | A | ln G | α | (α1,β1) | (α2,β2) | k1 |
---|---|---|---|---|---|---|
1 | 2.83 | N(-9.83, 0.912) | N(0.83, 0.112) | (81.7, 1.3) | (193.7, 1.9) | 1.15 |
2 | 2.83 | N(-9.59, 0.932) | N(0.85, 0.132) | (92.6, 1.4) | (184.2, 1.5) | 1.17 |
3 | 2.83 | N(-9.67, 0.852) | N(0.87, 0.152) | (79.6, 1.3) | (203.2, 2.3) | 1.31 |
4 | 2.83 | N(-9.92, 0.872) | N(0.92, 0.172) | (65.1, 1.5) | (164.3, 1.3) | 1.19 |
5 | 2.83 | N(-9.92, 0.992) | N(0.96, 0.192) | (113.2, 1.3) | (228.1, 1.4) | 1.26 |
6 | 2.83 | N(-9.94, 0.962) | N(0.94, 0.162) | (94.2, 1.4) | (195.7, 1.1) | 1.21 |
7 | 2.83 | N(-9.66, 0.872) | N(0.96, 0.172) | (85.3, 1.5) | (206.6, 1.8) | 1.33 |
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