上海交通大学学报(自然版) ›› 2015, Vol. 49 ›› Issue (03): 329-332.

• 金属学与金属工艺 • 上一篇    下一篇

气室式局部干法水下焊接

朱加雷1,王殿舒2,焦向东1,陈茂骁1   

  1. (1.北京石油化工学院 机械工程学院,北京 102600;2.中国石油新疆油田分公司第二采油厂,新疆维吾尔自治区 克拉玛依 834008)
  • 收稿日期:2014-05-20 出版日期:2015-03-30 发布日期:2015-03-30
  • 基金资助:

    国家自然科学基金项目(51205026,51175046),北京市属高校创新团队建设提升计划(IDHT20130516)资助

Chamber Local Dry Underwater Welding

ZHU Jialei1,WANG Dianshu2,JIAO Xiangdong1,CHEN Maoxiao1   

  1. (1. School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102600, China; 2. No.2 Oil Production Plant, Petrochina  Xinjiang Oilfield Company, Karamay 834008, Xinjiang Uygur Autonomous Region,  China)
  • Received:2014-05-20 Online:2015-03-30 Published:2015-03-30

摘要:

摘要:  利用研制的气室式局部干法水下焊接试验系统,在300 mm水深环境的试验水槽中,进行了水下平板堆焊和坡口对接焊验证性工艺试验,并对水下坡口对接焊焊缝进行了显微组织和硬度的测试分析,结果表明:在气室排水密封良好的前提下,送丝速度、焊接速度、摆动速度和摆动周期等参数对焊缝成形和焊接质量的影响较大,通过不同焊接参数的优化组合,可以获得优良的气室式局部干法水下焊接焊缝成形;水下焊接环境对焊缝的显微组织和硬度产生一定影响,由于焊缝周围及背面水的快速冷却作用,焊缝中心区域出现了部分魏氏体组织,同时焊缝中心区域的硬度较热影响区高,出现了一定淬火硬化现象.

关键词: 气室, 水下焊接, 焊缝成形, 显微组织

Abstract:

Abstract: Due to the relatively large gas space and better flexibility, chamber local dry underwater welding has a better application prospect in repairing offshore gas and oil pipeline and nuclear spent fuel pool. With the development of chamber local dry underwater welding system, the verification test of buildup welding and butt welding were conducted in a 300 mm depth water environment, and the microstructure and hardness of butt weld were analyzed. The results show that with the premise that the chamber was well sealed, the wire feed speed, welding speed, weaving speed and weaving period  have a great influence on the weld formation and welding quality. By optimizing different welding parameters, a good appearance of chamber local dry underwater welding weld can be obtained; Underwater welding environment has influence on hardness and microstructure of weld; Due to the rapid  cooling effect  of water back and around the weld, some widmanstatten structure appear in the  center region of the weld, the hardness in  the central region is higher than that in the heat affected zone  and, hardening phenomenon appeared.

Key words: chamber, underwater welding, weld formation, microstructure

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