上海交通大学学报(自然版) ›› 2014, Vol. 48 ›› Issue (05): 624-628.

• 金属学与金属工艺 • 上一篇    下一篇

柔性滚弯成形工艺中边波的控制方法

王镇晓,赵亦希,孔庆帅,于忠奇
  

  1. (上海交通大学 上海市复杂薄板结构数字化制造重点实验室, 上海 200240)
  • 收稿日期:2014-08-02
  • 基金资助:

    国家自然科学基金(51075267)资助项目,中国商飞创新基金(SAMC12JS15017)

Controlling Method for Edge Wave in Flexible Roll Forming

WANG Zhenxiao,ZHAO Yixi,KONG Qingshuai,YU Zhongqi
  

  1. (Shanghai Key Laboratory of Digital Manufacture for ThinWalled Structures,Shanghai Jiaotong University, Shanghai 200240, China)
  • Received:2014-08-02

摘要:

建立了柔性滚弯成形数值模拟模型,分析了道次数目、变形路径及道次间距等主要工艺参数对边波的影响规律,并研究了
边波控制方法.结果表明:变形路径对边波的形成影响很大;增加道次数目和道次间距,都可以减弱边波效应,通过合理设计变形路径,能够有效控制边波的产生.
 

关键词: 柔性滚弯, 边波, 变形路径, 控制

Abstract:

A novel flexible roll forming method, which is a complex process of repetitive loading, was proposed for manufacturing large curved and thinwalled metal plates. Edge wave is one of the significant defects in flexible roll forming due to its complex forming variables. A finite element model was established to analyze the effect of main forming variables, such as forming path, the number of forming stations and the distance between stations, on edge wave in flexible roll forming. The simulation results show that forming path has a great influence on edge wave. The increase of the number of roll stations and the distance between roll stations could result in reducing edge wave.
 

Key words: roll forming, edge wave, forming path, controlling

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