上海交通大学学报 ›› 2023, Vol. 57 ›› Issue (2): 241-252.doi: 10.16183/j.cnki.jsjtu.2021.360
所属专题: 《上海交通大学学报》2023年“材料科学与工程”专题
• 材料科学与工程 • 上一篇
收稿日期:
2021-09-10
修回日期:
2021-11-09
接受日期:
2021-11-18
出版日期:
2023-02-28
发布日期:
2023-03-01
通讯作者:
韩静涛
E-mail:hanjt@ustb.edu.cn.
作者简介:
王宇(1990-),博士生,从事先进高强度钢冷热复合成形技术研究.
WANG Yu1, LIU Jing1, MA Xiaoyan2, HAN Jingtao1,2()
Received:
2021-09-10
Revised:
2021-11-09
Accepted:
2021-11-18
Online:
2023-02-28
Published:
2023-03-01
Contact:
HAN Jingtao
E-mail:hanjt@ustb.edu.cn.
摘要:
为了解决高强度钢方管难变形、易开裂等成形难题,在传统冷成形工艺基础上,引入局部感应加热技术.基于矢量磁位法和物理环境法,利用ANSYS参数化设计语言建立局部感应加热电磁-温度场耦合模型.在不同加热工艺参数下进行数值模拟,并采用优化后参数进行实验研究.模拟结果表明,导磁体通过增大磁场强度,可以明显提升感应加热效率.加热频率越高,外圆角区域加热速度越快,但与内圆角区域之间的温差也越大.加热功率越高,高温区域和温度峰值越大,但外圆角区域更容易过热.实验结果表明,采用优化后的加热工艺参数,可以获得圆角半径极小、角部厚度增加且没有裂纹缺陷的高强度钢尖角方管.加热温度模拟值与实测值的误差均值约为7.57%,说明有限元模型具备良好预测精度.
中图分类号:
王宇, 刘靖, 马晓燕, 韩静涛. 高强度钢方管局部感应加热数值模拟及实验研究[J]. 上海交通大学学报, 2023, 57(2): 241-252.
WANG Yu, LIU Jing, MA Xiaoyan, HAN Jingtao. Numerical Simulation and Experimental Study of Local Induction Heating of High Strength Steel Square Tube[J]. Journal of Shanghai Jiao Tong University, 2023, 57(2): 241-252.
表1
高强度钢材料参数
T/K | μr | ρT×106/( Ω·m) | k/(W·m-1·K-1) | c/(J·kg-1·K-1) |
---|---|---|---|---|
293 | 200 | 0.198 | 46.71 | 475.63 |
373 | 195 | 0.254 | 46.06 | 487.67 |
473 | 187 | 0.339 | 45.59 | 499.21 |
573 | 178 | 0.435 | 43.37 | 519.18 |
673 | 167 | 0.541 | 40.70 | 543.45 |
773 | 155 | 0.656 | 37.67 | 570.30 |
873 | 138 | 0.790 | 34.63 | 599.31 |
973 | 93 | 0.949 | 31.66 | 630.23 |
993 | 33 | 0.982 | 30.57 | 639.86 |
1015 | 11 | 1.019 | 29.05 | 652.69 |
1033 | 1 | 1.042 | 27.57 | 664.80 |
1073 | 1 | 1.080 | 23.92 | 694.10 |
1173 | 1 | 1.162 | 26.32 | 691.61 |
1273 | 1 | 1.200 | 27.76 | 689.12 |
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