50%SiCp/Al复合材料的电弧铣削与铣磨组合加工

doi:10.16183/j.cnki.jsjtu.2018.02.015

上海交通大学学报（自然版） ›› 2018, Vol. 52 ›› Issue (2): 222-227.doi: 10.16183/j.cnki.jsjtu.2018.02.015

50%SiCp/Al复合材料的电弧铣削与铣磨组合加工

刘晓1，陈吉朋2，顾琳2，陈风帆1，王炜1

1. 上海航天设备制造总厂，上海 200245； 2. 上海交通大学机械与动力工程学院，上海 200240

出版日期:2018-03-01 发布日期:2018-03-01
基金资助:
上海市青年科技英才扬帆计划（15YF1405300），上海航天技术研究院航天先进技术联合研究中心项目（USCAST2015-19）

Combined Machining of 50%SiCp/Al Composites with Electrical-Arc-Milling and Milling-Grinding

LIU Xiao1，CHEN Jipeng2，GU Lin2，CHEN Fengfan1，WANG Wei1

1. Shanghai Aerospace Equipment Manufacturing General Plant, Shanghai 200240, China； 2. School of Machanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

Online:2018-03-01 Published:2018-03-01

摘要/Abstract

摘要： 为了解决传统方法在高体积分数SiCp/Al复合材料加工中效率不高、易产生表面缺陷的问题，提出了一种电弧铣削与铣磨组合的高效精密加工方法.实验结果显示，采用电弧铣削进行50%SiCp/Al复合材料的粗加工，材料去除率可达6300mm3/min，再铸层厚度可控制在100μm以内，对后续精加工不会产生不良影响；采用铣磨进行50%SiCp/Al复合材料的精密加工，可避免产生崩边等表面缺陷，表面粗糙度(Ra)可达0.8μm.针对红外位标器支架的产品加工实验，验证了该组合加工方法的高效性与可靠性.

关键词: SiCp/Al复合材料, 电弧铣削, 铣磨, 组合加工

Abstract: To solve the problems of SiCp/Al composites processing, such as low efficiency and limited surface quality, a processing method was proposed by combined electrical-arc-milling and milling-grinding. The experimental results show that the obtained material remove rate was up to 6300mm3/min and the thickness of recast layer was below 100μm by the electrical-arc-milling to the rough machining of 50%SiCp/Al composites (volume fraction). On the other hand, when the milling-grinding was applied to the finishing of 50%SiCp/Al composites, the surface defects such as edge breakage can be avoided, and the surface roughness (Ra) was 0.8μm. The validity of the combined manufacture method was proved with the machining tests for the bracket IR seeker, which was made of 50%SiCp/Al composites.

Key words: SiCp/Al composites, electrical-arc-milling, mill-grinding, combined machining

中图分类号:

TG 661

刘晓1，陈吉朋2，顾琳2，陈风帆1，王炜1. 50%SiCp/Al复合材料的电弧铣削与铣磨组合加工[J]. 上海交通大学学报（自然版）, 2018, 52(2): 222-227.

LIU Xiao1，CHEN Jipeng2，GU Lin2，CHEN Fengfan1，WANG Wei1. Combined Machining of 50%SiCp/Al Composites with Electrical-Arc-Milling and Milling-Grinding[J]. Journal of Shanghai Jiaotong University, 2018, 52(2): 222-227.

参考文献

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50%SiCp/Al复合材料的电弧铣削与铣磨组合加工

Combined Machining of 50%SiCp/Al Composites with Electrical-Arc-Milling and Milling-Grinding

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