拉深翻边复合成形工艺参数多目标优化设计

上海交通大学学报（自然版） ›› 2014, Vol. 48 ›› Issue (03): 412-416.

拉深翻边复合成形工艺参数多目标优化设计

周杰1,戴洪1,陈勇锋1,陆俊江2,姚小兵2

(1. 重庆大学材料科学与工程学院，重庆 400044； 2. 格力电器（重庆）有限公司，重庆 400039)

收稿日期:2013-05-10
基金资助:
重庆市自然科学基金资助项目（2012jjA1585）

Multi-objective Optimization of Parameters for Forming Process of Drawing and Hole-Flanging Workpiece

ZHOU Jie1,DAI Hong1,CHEN Yongfeng1,LU Junjiang2,YAO Xiaobing2

(1. School of Materials Science and Engineering, Chongqing University, Chongqing 400044, China;2. Gree Air Conditioning (Chongqing), Co., Ltd., Chongqing 400039, China)

Received:2013-05-10

摘要/Abstract

摘要：

通过对拉深翻边复合成形工艺设计中的失稳方式进行理论分析和模拟仿真，建立了破裂、起皱和厚度不均3个目标函数.针对各成形质量目标相互关联而无法同时达到最优的特点，提出一种基于多目标优化技术的综合优化方法.以空调外机面板为例，经试验设计和基于Matlab的数据处理技术构建响应面模型，采用改进的快速分类非支配遗传算法对模型进行全局寻优，获得了一组最小化成形缺陷的非劣解集.结果表明，该多目标优化模型具有较好的优化效果和工程实用性.

关键词: 薄板冲压, 拉深翻边, 多目标优化设计, 响应曲面法, 改良式遗传算法

Abstract:

To optimize the drawing and flanging process, three objective functions for fracture, wrinkle and thickness varying were built using theoretical analysis and numerical simulations. In order to minimize the defects of sheet metal forming simultaneously, a synthetical method was developed based on the multiobjective optimization technique. In this method, taking the air conditioner front panel as an example, response surface models were created by combining experimental design and data handling with Matlab. Then, an improved fast non-dominated sorting genetic algorithm was used to obtained a set of Pareto front, which minimized rupture, wrinkle and uneven thickness integrally. The results of numerical simulation and production test show that the
optimization model is valid and practical.

Key words: sheet metal stamping, drawingflanging, multiobjective optimization design, response surface methodology, improved genetic algorithm

中图分类号:

TG 386.41

周杰1,戴洪1,陈勇锋1,陆俊江2,姚小兵2. 拉深翻边复合成形工艺参数多目标优化设计[J]. 上海交通大学学报（自然版）, 2014, 48(03): 412-416.

ZHOU Jie1,DAI Hong1,CHEN Yongfeng1,LU Junjiang2,YAO Xiaobing2. Multi-objective Optimization of Parameters for Forming Process of Drawing and Hole-Flanging Workpiece[J]. Journal of Shanghai Jiaotong University, 2014, 48(03): 412-416.

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