上海交通大学学报(自然版) ›› 2012, Vol. 46 ›› Issue (09): 1476-1481.

• 金属学与金属工艺 • 上一篇    下一篇

基于可编程运动控制器的电火花加工高速抬刀控制系统  

梁速,赵万生,康小明   

  1. (上海交通大学 机械与动力工程学院, 上海 200240)
  • 收稿日期:2011-10-14 出版日期:2012-09-28 发布日期:2012-09-28
  • 基金资助:

    国家科技重大专项基金资助项目(2009ZX04003021)

High-Speed Jump Motion Control System for Electro-Discharge Machining Based on Programmable Multi-axis Controller

 LIANG  Su, ZHAO  Wan-Sheng, KANG  Xiao-Ming   

  1. (School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China)
  • Received:2011-10-14 Online:2012-09-28 Published:2012-09-28

摘要: 针对电火花加工高速抬刀控制系统的设计要求,设计了基于可编程运动控制器的电火花加工高速抬刀控制系统,并将其应用于DK7140型商用电火花成形加工机床.结果表明,利用所设计的高速抬刀控制系统实现了主轴最高速度达200 mm/s、最大加速度约9.68 m/s2的稳定高速抬刀运动.进一步通过窄槽加工实验,取得了窄槽加工最大深度与加工效率的成倍提高,并验证了高速抬刀控制系统的控制与加工性能.

关键词: 高速抬刀, 电火花加工, 控制系统, 可编程运动控制器

Abstract:  The requirements from designing high-speed jump motion control system for EDM (electro-discharge machining) were suggested in three terms: system capable of achieving high-speed motion control, system with good performance in responding and following the reference signal for axis and a jump motion course with high acceleration. A high-speed jump motion control system for EDM based on programmable multi-axis controller (PMAC) was studied and designed to meet the requirements suggested. The control system proposed was applied to type DK7140 commercial EDM machine and achieved stable main axis jump motion with maximum speed of 200 mm/s and maximum acceleration approximate to 9.68 m/s2.  Through the experiments of processing narrow slots, the control system obtains good results in terms of maximum machined depth and processing efficiency, and validates the good performance in control and machining.
Key words: 

Key words:  high-speed jump motion, electro-discharge machining (EDM), control system, programmable multi-axis controller (PMAC)

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