上海交通大学学报(自然版) ›› 2012, Vol. 46 ›› Issue (05): 706-711.

• 机械仪表工程 • 上一篇    下一篇

高速列车司机室复杂曲面制造质量评价

吴桃生1,李志敏1,冯孝忠2,杨艳群2,王华1   

  1. (1. 上海交通大学 上海市数字化汽车车身工程重点实验室, 上海 200240;2. 唐山轨道客车有限责任公司, 唐山 063035)
  • 收稿日期:2011-09-15 出版日期:2012-05-28 发布日期:2012-05-28
  • 基金资助:

    国家科技支撑计划资助(2009BAG12A04B011),国家自然科学基金项目(50905117),铁道部资助项目(2010J014),上海交通大学SMC晨星青年学者奖励计划资助

Manufacturing Quality Evaluation for the Complex Curved Surface
of HighSpeed Train Driver Room

WU  Tao-Sheng-1, LI  Zhi-Min-1, FENG  Xiao-Zhong-2, YANG  Yan-Qun-2, WANG  Hua-1   

  1. (1. Shanghai Key Laboratory of Digital Autobody Engineering, Shanghai Jiaotong University, Shanghai 200240, China;2. Tangshan Railway Vehicle Co. Ltd., Tangshan 063035, Hebei, China)
  • Received:2011-09-15 Online:2012-05-28 Published:2012-05-28

摘要:  为了准确评估高速列车司机室复杂曲面的制造质量,从尺寸精度、表面轮廓和表面光顺性3个方面对其曲面进行评价.在利用分割逼近法计算尺寸精度、使用高斯曲率与反射线分析光顺性的基础上,提出利用变形一致度与相似度反映曲面轮廓的变形规律及微观几何特征的分析方法,采用模糊数学方法对光顺性的主观评价结果进行量化,运用加权逼近理想解排序方法对评价指标进行综合分析,获得曲面制造质量的综合评价模型,并用于实际高速列车司机室曲面的制造质量评价.结果表明,该方法和模型能够有效地量化司机室实际曲面的制造质量,为其验收及后期诊断和控制提供必要的基础数据.
 

关键词: 高速列车司机室, 复杂曲面, 制造质量, 逼近理想解排序法, 综合评价

Abstract: The evaluation for complex curved surface of highspeed train driver room was investigated from three aspects including dimension precision,surface profile and surface smoothness. On the basis of dimension variation calculating with the algorithm of subdivision approach and surface smoothness analyzing with the map of Gauss curvature and reflection line,a new method for the evaluation of profile deformation rule and microscopic geometrical characteristics was brought forward, which uses normal vector to analyze the curved surface. The comprehensive evaluation model was performed based on quantified results of surface smoothness with fuzzy math using the method of TOPSIS. The test on the application in actual manufacturing shows that the new method and model of evaluation for complex curved surface are effectual.
 

Key words: driver room of high-speed train, complex curved surface, manufacturing quality, technique for order preference by similarity to an ideal solution (TOPSIS) method, comprehensive evaluation

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