上海交通大学学报

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基于条件生成对抗网络的柔性薄壁结构装配偏差预测方法(网络首发)

  

  1. 1.上海交通大学上海市复杂薄板结构数字化制造重点实验室;2.中国商飞上海飞机制造有限公司
  • 基金资助:
    国家重点研发计划(2019YFA0709001); 国家自然科学基金(51975349)资助项目;

Assembly Deviation Prediction Method of Thin-Walled Structures Based on Conditional Generative Adversarial Network

  1. (1. Shanghai Key Laboratory of Digital Manufacture of Thin-Walled Structure, Shanghai Jiao Tong University, Shanghai 200240, China;2. COMAC Shanghai Aircraft Manufacturing Co., Ltd. , Shanghai 201342, China)

摘要: 大型薄壁结构装配时会因零件制造误差和装配变形的耦合影响产生整体柔性变形,现有的偏差分析方法在处理薄壁结构的柔性偏差时难以兼顾各偏差的耦合作用。对此,提出一种基于条件生成对抗网络(cGAN)的偏差预测方法,分析多源偏差特点提出对各偏差因素的图像融合策略,构建基于cGAN架构的图到图转换模型以预测薄壁结构的柔性偏差;以曲面蒙皮对接为研究对象训练和测试偏差预测模型,搭建模拟装配实验台进行实物实验。实验结果表明,基于cGAN网络的偏差预测模型能以小规模数据集实现对柔性薄壁结构装配偏差的预测,相比传统方法在精度和效率上都具有优势,是一种具有潜力的偏差分析新方法。

关键词: 大型薄壁结构, 偏差表征, 偏差分析, 条件生成对抗网络

Abstract: The inherent flexibility of large thin-walled structures results in complex assembly deviations influenced by manufacturing errors and deformation during assembly, which can significantly impact the final product quality. Current methodologies struggle to balance precision and efficiency when addressing flexible deviations, thus falling short in providing the precise and rapid predictions necessary for large thin-walled structures facing multifaceted deviations. To bridge this gap, this paper introduces an innovative predictive approach based on the Conditional Generative Adversarial Network (cGAN) framework, which integrates advanced image processing to meticulously examine the assembly of thin-walled curved components. The study begins with an in-depth analysis of the principal sources of deviation during assembly, followed by the development of an innovative image fusion strategy designed to synthesize assembly deviation data. Focusing on hyperboloid panel docking as a case study, this research constructs a tailored deviation dataset and facilitates the training of the deviation model. Empirical testing and experimental results indicate that the cGAN deviation prediction model is adept at performing flexible deviation prediction tasks with limited datasets, offering a unique blend of efficiency and precision. The predictive methodology presented here enhances the capability of flexible deformation deviation analysis for large thin-walled structures, surpassing the traditional influence coefficient method in predictive accuracy, offering substantial promise for deviation analysis and tolerance optimization within the field of thin-walled structures.

Key words: large thin-walled structures, deviation description, deviation analysis, conditional generative adversarial network

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