可变闭合力对DP1180钢冲压成形的回弹控制研究

doi:10.16183/j.cnki.jsjtu.2021.439

上海交通大学学报 ›› 2023, Vol. 57 ›› Issue (8): 1096-1104.doi: 10.16183/j.cnki.jsjtu.2021.439

所属专题：《上海交通大学学报》2023年“材料科学与工程”专题

• 材料科学与工程 • 上一篇

可变闭合力对DP1180钢冲压成形的回弹控制研究

丁悦婕, 王一文, 王武荣(), 韦习成, 赵杨洋

上海大学材料科学与工程学院, 上海 200444

收稿日期:2021-11-02 修回日期:2022-01-07 接受日期:2022-01-11 出版日期:2023-08-28 发布日期:2023-08-31
通讯作者: 王武荣,教授,博士生导师,电话(Tel.):021-66136553;E-mail:wrwang@shu.edu.cn.
作者简介:丁悦婕(1996-),硕士生,主要研究方向为金属板材冲压成形.
基金资助:
国家自然科学基金(52105381)

Springback Control of DP1180 Steel Stamping by Variable Closing Pressure

DING Yuejie, WANG Yiwen, WANG Wurong(), WEI Xicheng, ZHAO Yangyang

School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China

Received:2021-11-02 Revised:2022-01-07 Accepted:2022-01-11 Online:2023-08-28 Published:2023-08-31

摘要/Abstract

摘要：

为了进一步控制先进高强钢在冲压成形中的回弹问题,提出了一种无需增大材料成形裕度、通过伺服液压设备增大可变闭合力降低回弹的方法.对冲压成形的1 180 MPa双相钢U形基准零件,利用有限元分析增大可变闭合力控制回弹的可行性,并进行试验验证,从残余应力和位错角度研究增大可变闭合力减小回弹的机理.结果表明:该方法使成形后的材料表面残余应力减小,位错密度降低,从而使非弹性回复增加,达到减小目标零件22.3%的回弹角度效果.由于该方法仅在零件成形瞬间施加,不影响材料成形过程中的塑性流动,所以无需增加额外的材料成形能力和整形工序,改变生产节拍即可应用于实际工业,具有广阔应用前景.

关键词: DP1180双相钢, 弯曲回弹, 可变闭合力, 残余应力, 位错

Abstract:

In order to further control the springback of advanced high-strength steel in stamping,a method to reduce the bending springback by increasing the variable closing pressure (VCP) through servo hydraulic equipment without increasing the material forming margin was proposed. For U-shaped benchmark parts of 1 180 MPa dual-phase (DP1180) steel formed by stamping, the feasibility of increasing VCP to control springback was analyzed by using the finite element method, and the mechanism of increasing VCP to reduce springback was studied from the perspective of residual stress and dislocation. The results show that the proposed method can reduce the residual stress and the dislocation density of the formed material, thus increasing the inelastic recovery and achieving the effect of reducing the springback angle of the target part by 22.3%. Because this method is only applied at the end of part forming, which does not affect the plastic flow in the material forming process, there is no need to increase the additional material forming ability and shaping process, which can be applied to actual industry without changing the production rhythm, and has a broad application prospect.

Key words: DP1180 steel, bending springback, variable closing pressure (VCP), residual stress, dislocation

中图分类号:

TG386.3

丁悦婕, 王一文, 王武荣, 韦习成, 赵杨洋. 可变闭合力对DP1180钢冲压成形的回弹控制研究[J]. 上海交通大学学报, 2023, 57(8): 1096-1104.

DING Yuejie, WANG Yiwen, WANG Wurong, WEI Xicheng, ZHAO Yangyang. Springback Control of DP1180 Steel Stamping by Variable Closing Pressure[J]. Journal of Shanghai Jiao Tong University, 2023, 57(8): 1096-1104.

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参考文献 14

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可变闭合力增量/%	表面残余应力/MPa	均方差
0	456.5041	0.17023
10	-118.0689	0.13627
20	35.4824	0.26162
30	-84.1426	0.14266

可变合模力增量/%	占比/%
可变合模力增量/%	小角度晶界	亚晶界	大角度晶界
0	40.7	12.4	46.9
10	41.4	12.0	46.4
20	37.4	10.7	51.9
30	36.0	12.3	51.7

可变闭合力对DP1180钢冲压成形的回弹控制研究

Springback Control of DP1180 Steel Stamping by Variable Closing Pressure

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