高精度数控机床主轴系统热误差的控制方法

doi:10.16183/j.cnki.jsjtu.2019.031

上海交通大学学报 ›› 2020, Vol. 54 ›› Issue (11): 1165-1171.doi: 10.16183/j.cnki.jsjtu.2019.031

高精度数控机床主轴系统热误差的控制方法

赵亮,雷默涵,朱星星,王帅,凌正,杨军,梅雪松

西安交通大学陕西省智能机器人重点实验室；机械制造系统工程国家重点实验室，西安710049

收稿日期:2019-01-16 出版日期:2020-12-04 发布日期:2020-12-04
通讯作者: 杨军，男，副教授，博士生导师，电话(Tel.)：029-82663870；E-mail: softyj@xjtu.edu.cn.
作者简介:赵亮(1988-)，男，陕西省西安市人，博士生，研究方向为数控机床热平衡设计技术.
基金资助:
国家重点研发计划 (2016YFB1102503)

A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools

ZHAO Liang,LEI Mohan,ZHU Xingxing,WANG Shuai,LING Zheng,YANG Jun,MEI Xuesong

Shaanxi Key Laboratory of Intelligent Robots; State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049, China

Received:2019-01-16 Online:2020-12-04 Published:2020-12-04

摘要/Abstract

摘要： 为了解决高精度数控机床主轴系统热误差的难题，提出了一种主动控制主轴热误差的新方法.根据设计的螺旋盘管冷却器，分析了硅脂厚度对主轴与冷却器间的接触热阻的影响规律，建立了热阻模型.在简化主轴系统模型的基础上，构建了主轴系统的热-流-固有限元模型，并对冷却参数进行了仿真.利用搭建的温度控制系统，对有限元模型进行验证.结果表明，有限元模型能有效预测主轴系统热特性的变化规律，其冷却器的换热效率高，热平衡时间缩短了约68%，热误差减小了约19%.本研究为精密机床主轴热误差控制提供了一种新思路.

关键词: 数控机床；主轴系统；温度控制；热误差；热-流-固模型

Abstract: In order to solve the problem of thermal errors in the spindle system of high precision computer numerical control (CNC) machine tools, a novel active control method for spindle thermal deformation was proposed. Besides, a helical coil cooler was designed, the influence of silicone grease thickness on the contact thermal resistance between a spindle and a cooler was analyzed, and a thermal resistance model was established. Based on the simplified spindle system, a thermal-fluid-solid finite element model was constructed, and the cooling parameters were simulated. The finite element model was verified by using a temperature control system. The results show that the finite element model can effectively predict the variation of thermal characteristics of the spindle system. The cooler has a high heat exchange efficiency, the thermal equilibration time is reduced by 68%, and the thermal error is reduced by 19%. This study provides a new idea for thermal error control of precision machine tool spindle.

Key words: computer numerical control (CNC) machine tool; spindle system; temperature control; thermal error; thermal-fluid-solid model

中图分类号:

赵亮，雷默涵，朱星星，王帅，凌正，杨军，梅雪松. 高精度数控机床主轴系统热误差的控制方法[J]. 上海交通大学学报, 2020, 54(11): 1165-1171.

ZHAO Liang,LEI Mohan,ZHU Xingxing,WANG Shuai,LING Zheng,YANG Jun,MEI Xuesong. A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools[J]. Journal of Shanghai Jiaotong University, 2020, 54(11): 1165-1171.

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高精度数控机床主轴系统热误差的控制方法

A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools

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高精度数控机床主轴系统热误差的控制方法

A New Thermal Error Control Method for Spindle System of High Precision Computer Numerical Control Machine Tools

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