Research article

Compliant Assembly Modeling and Deformation Analysis Considering Macro Residual Stress in Engineering Component

  • Shu-hui LI ,
  • Li-na ZHANG ,
  • Ming-hui ZHANG ,
  • Xiao-yang HE ,
  • Hua WANG ,
  • Shen-yuan DU ,
  • Qie-gen* LIU ,
  • Guang-hua HAN ,
  • Yi-sheng ZHAO ,
  • Hao ZHANG ,
  • Xu-jin PU ,
  • Kai-yong HUANG ,
  • Chen HE ,
  • Bing-quan ZHU ,
  • Zhan-cheng PAN ,
  • Qiu-shi CHEN ,
  • Feng FENG ,
  • Xiang-lian ZHOU ,
  • Hong JI ,
  • Guo-zheng YAN ,
  • Geng-xi DAI ,
  • Chen HE ,
  • Yin-jie SU ,
  • Chuan-jing LU ,
  • Gang LIU ,
  • Ying CHEN ,
  • Jian-hua WANG ,
  • Jin-jian CHEN ,
  • Jian ZHANG ,
  • Wen-ming XU ,
  • Zhong-hui CHEN ,
  • Zheng-qiang WANG ,
  • Lin QUAN ,
  • Wen-hua CHU ,
  • Ling-ge JIANG ,
  • Hua-dong LI ,
  • Jun-liang CAO ,
  • Jian-hua WANG ,
  • Xi ZHU ,
  • Qi-cai LI ,
  • Ling-ge2 JIANG ,
  • Zhi-yuan MEI ,
  • Ying-jun ZHANG ,
  • Bao-heng YAO ,
  • Feng WU ,
  • Lian LIAN ,
  • Yan-li YANG ,
  • Jing-hai GONG ,
  • Hao GUO ,
  • Kun FU ,
  • Jun-jie CHEN ,
  • Hai-fang LI
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  • Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures
    State Key Laboratory of Mechanical System and Vibration, Shanghai Jiaotong University, Shanghai 200240, China

Received date: 2014-03-08

  Online published: 2020-10-09

Supported by

The National Basic Research Program (973) of China (No.2010CB731703);The National Natural Science Foundation of China (No.51275308)

Abstract

Based on the manufacturing history chain, a component’s macro residual stress is introduced to the subsequent assembly model. In the simulated method, the simulation cost is saved via mapping the bulk stress profile directly to the component compared to our previous study. It thus facilitates the finite element analysis (FEA) which takes the component location in blank and the thickness of blank as two influence parameters. The methodology is proved to be feasible by the validation experiment designed for a typical assembly structure from the aerospace industry. The results show that the bulk stress originating from material preparation affects the downstream large-scale assembly deformation. The investigation of this research helps systematically to improve compliant assembly precision.

Cite this article

Shu-hui LI , Li-na ZHANG , Ming-hui ZHANG , Xiao-yang HE , Hua WANG , Shen-yuan DU , Qie-gen* LIU , Guang-hua HAN , Yi-sheng ZHAO , Hao ZHANG , Xu-jin PU , Kai-yong HUANG , Chen HE , Bing-quan ZHU , Zhan-cheng PAN , Qiu-shi CHEN , Feng FENG , Xiang-lian ZHOU , Hong JI , Guo-zheng YAN , Geng-xi DAI , Chen HE , Yin-jie SU , Chuan-jing LU , Gang LIU , Ying CHEN , Jian-hua WANG , Jin-jian CHEN , Jian ZHANG , Wen-ming XU , Zhong-hui CHEN , Zheng-qiang WANG , Lin QUAN , Wen-hua CHU , Ling-ge JIANG , Hua-dong LI , Jun-liang CAO , Jian-hua WANG , Xi ZHU , Qi-cai LI , Ling-ge2 JIANG , Zhi-yuan MEI , Ying-jun ZHANG , Bao-heng YAO , Feng WU , Lian LIAN , Yan-li YANG , Jing-hai GONG , Hao GUO , Kun FU , Jun-jie CHEN , Hai-fang LI . Compliant Assembly Modeling and Deformation Analysis Considering Macro Residual Stress in Engineering Component[J]. Journal of Shanghai Jiaotong University(Science), 2015 , 20(6) : 641 -648 . DOI: 10.1007/s12204-015-1671-2

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