Study on Dynamic Characteristics of Vehicle Gearbox Under Multi-Boundary Conditions

Expand
  • (School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, Fujian, China)

Online published: 2017-04-04

Abstract

With the development of vehicle gearbox to high-power-density and high-speed, how to predict and optimize the dynamic characteristics of vehicle gearbox becomes increasingly prominent. Aiming at the vehicle gearbox, this paper comprehensively and deeply studies the dynamic characteristics under the multi-boundary conditions. The generation mechanism of the multi-source excitations triggering the gearbox vibration is analyzed firstly. The vibration transfer path of the gearbox is explored. Secondly, the engine excitation, the gear meshing excitation and the bearing support load are numerically calculated. According to the finite element method, a fluid-solid coupling finite element model of the gearbox body is established to predict the gearbox dynamic responses based on the Galerkin method and the Hamiltonian variational principle. Finally, the effects of the excitation condition, oil height and reinforcement forms on the vibration responses of the gearbox body are thoroughly studied by simulation. The analysis indicates that it not only helps to modify and improve the method of forecasting the gearbox dynamic response, and also provides the theoretical and technical guidance for the gearbox design and optimization.

Cite this article

FU Shengping (符升平), LUO Ning* (罗 宁), LI Shengbo (李胜波) . Study on Dynamic Characteristics of Vehicle Gearbox Under Multi-Boundary Conditions[J]. Journal of Shanghai Jiaotong University(Science), 2017 , 22(1) : 24 -034 . DOI: 10.1007/s12204-017-1795-7

References

[1] SHIM T, ZHANG Y. Effects of transient power trainshift dynamics on vehicle handling [J]. InternationalJournal of Vehicle Design, 2006, 40(1/2/3): 159-174. [2] ABBES M S, FAKHFAKH T, HADDAR M, et al. Effectsof transmission error on the dynamic behavior ofgearbox housing [J]. International Journal of AdvancedManufacture Technology, 2007, 34(3): 211-218. [3] BOZCA M. Torsional vibration model based optimizationof gearbox geometric design parameters to reducerattle noise in an automotive transmission [J]. Mechanismand Machine Theory, 2010, 45(1): 1583-1598. [4] ABBES M S, TRIGUI M, CHAARI F, et al. Dynamicbehavior modeling of a flexible gear system by the elasticfoundation theory in presence of defects [J]. EuropeanJournal of Mechanics A/Solids, 2010, 29(5): 887-896. [5] ZENG W, ZHU X Z, WEI Z J. Study on nonlineardynamic response of the gear-shaft-housing couplingsystem [J]. Applied Mechanics and Materials, 2010,26/27/28: 805-808. [6] YANG C Y. Research on coupling vibration responseand resistant impact ability of gear transmission[D]. Chongqing: College of Mechanical Engineering,Chongqing University, 2006 (in Chinese). [7] ZHU C C, LU B, SONG C S, et al. Research on nonlinearcoupling dynamic characteristics of large burdenmarine gearbox [J]. Journal of Mechanical Engineering,2009, 45(9): 31-35 (in Chinese). [8] ZHU C C, LU B, XU X Y, et al. Analysis of heavyduty marine gearbox with thermos-elastic coupling [J].Journal of Ship Mechanics, 2011, 15(8): 898-905 (inChinese). [9] WEI C. Investigation on analysis methods of dynamicperformance for large marine gearbox [D]. Zhejiang:College of Mechanical Engineering, Zhejiang University,2013 (in Chinese). [10] FEI Z X. Research on finite element modeling and dynamicbehaviors of complex multi-rotor coupled system[D]. Zhejiang: College of Mechanical Engineering,Zhejiang University, 2013 (in Chinese). [11] LIN T J, HE Z Y, ZHONG S, et al. Multi-body dynamicssimulation and vibro-acoustic coupling analysisof marine gearbox [J]. Journal of Hunan University(Natural Sciences), 2015, 42(2): 22-27 (in Chinese). [12] LIN T J, GUO J, LIU B, et al. Junction stiffness analysisand vibration noise prediction of wind power speedincreasegearbox [J]. Journal of Chongqing University,2015, 38(1): 87-94 (in Chinese). [13] LIANG M X, YUAN H Q, LI Y, et al. Simulation on3D contact nonlinear dynamic characteristic in gearboxcoupling system [J]. Journal of Northeastern University(Natural Science), 2014, 35(1): 79-83 (in Chinese). [14] WANG L S, HAO Z Y, ZHENG K, et al. Simulationand experiment on transmission gear rattle consideringdrag torque [J]. Journal of Zhejiang University (EngineeringScience), 2014, 48(5): 991-916 (in Chinese). [15] SUN Z K, SUN Y Z, HE A M, et al. Dynamic analysisof wind turbine gearbox [J]. Journal of ChongqingUniversity, 2015, 38(1): 103-109 (in Chinese). [16] LIU H, FU S P, XIANG C L. Research on dynamiccoupled characteristics of a tracked vehicle gearbox [J].International Journal of Computational IntelligenceSystem, 2011, 4(6): 1204-1215. [17] LIU H, FU S P, XIANG C L. Multi-body dynamicssimulation of a tracked vehicle power train in considerationof multi-source excitations [J]. InternationalJournal of Computational Intelligence System, 2011,4(3): 314-320. [18] LI R F, WANG J J. Dynamics of gear systemvibration,shock and noise [M]. Beijing: Science Press,1997 (in Chinese). [19] PARKER R G, VIJAYAKAR S M, IMAJO T. Nonlineardynamic response of a spur gear pair: Modelingand experimental comparisons [J]. Journal of Soundand Vibration, 2000, 237(3): 435-455. [20] WANG W P. Research on the vibration and noise ofarmor vehicle gearbox housing [D]. Beijing: School ofMechanical and Vehicular Engineering, Beijing Instituteof Technology, 2007 (in Chinese).
Options
Outlines

/