A Novel Model of Failure Rate Prediction for Circular Electrical Connectors

Expand
  • (1. School of Reliability and Systems Engineering, Beihang University, Beijing 100191, China; 2. China Aviation Optical-Electrical Technology Co., Luoyang 471003, Henan, China)

Online published: 2015-08-05

Abstract

The reliability of electrical connectors has critical impact on electronic systems. It is usually characterized by failure rate prediction value according to standard MIL-HDBK-217 (or GJB-299C in Chinese) in engineering practice. Given to their limitations and mislead results, a new failure rate prediction models needs to be presented. The presented model aims at the mechanism of increase of film thickness which leads to the increase of contact resistance. The estimated failure rate value can be given at different environmental conditions, and some of the factors affecting the reliability are taken into account. Accelerated degradation test (ADT) was conducted on GJB599III series electrical connector. The failure rate prediction model can be simply formed and convenient to calculate the expression of failure rate changing with time at various temperature and vibration conditions. This model gives an objective assessment in short time, which makes it convenient to be applied to the engineering.

Cite this article

SUN Bo1* (孙 博), YE Tian-yuan1 (叶田园), FANG Yuan2 (方 园) . A Novel Model of Failure Rate Prediction for Circular Electrical Connectors[J]. Journal of Shanghai Jiaotong University(Science), 2015 , 20(4) : 472 -476 . DOI: 10.1007/s12204-015-1652-5

References

[1] MIL-HDBK-217F, Reliability prediction of electronic equipment [S].
[2] BS IEC 61586:1997, Estimation of the reliability of electrical connectors [S].
[3] Mcleish J. Enhancing MIL-HDBK-217 reliability predictions with physics of failure methods [J]. Advancing Microelectronics, 2010, 37: 28-32.
[4] Chen Wen-hua, Li Hong-shi, Lian Wen-zhi, et al. Accelerated life test and statistical analysis of aerospace electrical connectors under multiple environmental stresses [J]. Zhejiang University Journal (Engineering Science), 2006, 40(2): 348-351 (in Chinese).
[5] Wu J. Electrical characterization and reliability assessment of lead-free solder coated electrical contacts[D]. Maryland: University of Maryland, 2003.
[6] Ganesan S, Wu J, Pecht M, et al. Assessment of long-term reliability in lead-free assemblies [C]//2005 International Conference on Asian Green Electronics.[s.l.]: IEEE, 2005, 140-155.
[7] Wu J, Pecht M G. Contact resistance and fretting corrosion of lead-free alloy coated electrical contacts[J]. IEEE Transactions on Component and Packing Technologies, 2006, 29(2): 402-410.
[8] Swingler J. Enhancing connector reliability by using conducting polymer materials to minimize contact fretting [J]. Material and Design, 2009, 30: 3935-3942.
[9] Arrowsmith P, Kapadia P, Hawley A, et al. Investigation of a connector electrical failure [J]. Surface and Interface Analysis, 2011, 43: 600-603.
[10] Poddubnyi I, Khomiakov S, Kolganov V, et al.Electrical connectors for blanket modules in ITER [J].Fusion Engineering and Design, 2014, 89: 1336-1340.
[11] Shibutani T, Wu J, Yu Q, et al. Key reliability concerns with lead-free connectors [J]. Microelectronic Reliability,2008, 48: 1613-1627.
[12] Gao J C, Chen C, Flowers G T, et al. The influence of particulate contaminants on vibrationinduced fretting degradation in electrical connectors[C]//Proceedings of the 56th IEEE Holm Conference on Electrical Contacts. [s.l.]: IEEE, 2010: 342-350.
[13] Bury K V. Statistical models in applied science [M].New York: John Willy & Sons, 1975.
[14] Bury K V. Distribution of smallest log-normal and gamma extremes [J]. Statistics Hefts, 1975, 16(2): 105-114.
Options
Outlines

/