Considering
non-periodic inspection and imperfect maintenance comprehensively, and
integrating the (s, S) inventory policy, this paper proposes a
novel joint optimization strategy for condition-based maintenance and spare
parts inventory. The system degradation process is described based on the
Wiener process, and residual degradation and degradation rate are introduced to
establish an imperfect condition-based maintenance model. Based on the concept
of first-passage time, the probability distribution of remaining useful life
(RUL) is derived, and the interval of non-periodic performance inspection is
determined according to the predicted value of RUL. A joint optimization model
integrating the (s, S) spare parts inventory policy is established,
and the model is optimized and solved by combining Monte Carlo simulation with
genetic algorithm, with the objective of minimizing the long-term average
maintenance cost rate of components. The proposed method is validated using
gyroscope drift degradation data,
and compares it with optimization models based on different assumptions.
The results show that the proposed method can effectively reduce operation and
maintenance costs, significantly optimize the spare parts inventory level while
improving system reliability, providing new technical support for maintenance
decision-making of industrial equipment.
REN Lina, LIU Ning, ZHA Yang, CUI Jianju, DING Jiajun
. Joint
Optimization of Imperfect Condition Maintenance and Spare Parts Inventory Based
on Non-Periodic Inspection[J]. Journal of Shanghai Jiaotong University, 0
: 1
.
DOI: 10.16183/j.cnki.jsjtu.2025.294