To
evaluate the potential of natural refrigerants CO2 and R290 for
replacing R134a in thermal management systems, a high-precision dynamic
vehicle-level model encompassing the cabin, battery, and powertrain was
developed on a simulation platform. The thermal management performance of
systems using these refrigerants was systematically evaluated under the China
Light-Duty Vehicle Test Cycle (CLTC). During dynamic operation, the motor power
was significantly correlated with speed variations, whereas the power of the
TMS was more stable. In cooling conditions, R290 had an energy efficiency
advantage over CO2, with a smaller thermal management energy
consumption factor (TMEF). However, at extreme high temperatures of 40°C and
45°C, the TMEF of the R290 system exceeded that of the CO₂ system. In
heating conditions, CO2 TMS has an outstanding energy efficiency
advantage. At ambient temperatures of 0°C and 7°C, the TMEF of all three
systems were essentially equivalent. When the ambient temperature dropped below
-10°C, the R290 system performed better than the R134a system. Besides, as the
ambient temperature decreased, the advantage of the CO2 system over
the R290 system continued to increase. Therefore, CO2 has a
performance advantage in cold or extremely hot regions, while R290 is more
suitable for mildly hot regions. These analyses provide important guidance for
low-carbon and efficient refrigerant substitution in thermal management for electric
vehicles.
YANG Mengying 1, SONG Yulong 1, CAO Feng 1, CHEN Ying 1, DAI Xiangyang 2
. Comparative Analysis of Dynamic Operation of Thermal Management System Refrigerant Substitutions for Electric Vehicles[J]. Journal of Shanghai Jiaotong University, 0
: 1
.
DOI: 10.16183/j.cnki.jsjtu.2025.376