面向长套多工序加工的异构加权偏差传递网络建模与分析

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  • 1. 东华大学 信息与智能科学学院,上海 201620;2. 东华大学 纺织工业人工智能技术教育部工程研究中心,上海 201620;3. 北京中丽制机工程技术有限公司,北京 102600‌;4. 东华大学 机械工程学院,上海 201620
丁司懿(1986—),副教授,从事复杂产品制造质量控制、机电产品故障诊断等研究。
陈文华,实验师;E-mail:chenwenhua@dhu.edu.cn。

网络出版日期: 2026-04-09

基金资助

国家自然科学基金(52105509),中央高校基本科研业务费专项资金(2232023D-25),上海市科技计划项目(20DZ2251400)

Modeling and Analysis of Heterogeneous Weighted Variation Propagation Network for Multistage Machining of Long Sleeve

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  • 1. School of Information and Intelligent Science, Donghua University, Shanghai 201620, China; 2. Engineering Research Center of Artificial Intelligence for Textile Industry Ministry of Education, Donghua University, Shanghai 201620, China; 3. Beijing Chonglee Machinery Engineering Co., Ltd., Beijing 102600‌, China; 4. College of Mechanical Engineering, Donghua University, Shanghai 201620, China

Online published: 2026-04-09

摘要

针对化纤卷绕机长套加工过程中多工序、多源偏差非线性耦合导致质量控制困难的问题,构建了异构加权偏差传递网络模型(heterogeneous weighted variation propagation network, HWVPN)和关键质量特征(key quality characteristics, KQCs)识别方法。首先,基于实际工艺流程解析多源偏差传递机理,构建融合质量与工况特征的HWVPN拓扑模型;其次,针对工业现场小样本数据约束,提出弹性网络(elastic net, EN)与贝叶斯回归(Bayesian regression, BayR)相结合的两阶段求解方法(EN-BayR),通过稀疏特征选择与概率后验推断,精准量化节点间的偏差传递权重;进而,设计综合偏差放大与抵消效应的Net-Weighted-NodeRank指标,实现关键质量特征的精准识别。工程实例验证表明,该方法拟合精度(R2)达98.1%,显著优于传统回归及集成学习模型,有效揭示了长套加工偏差的演化规律与关键控制环节。

本文引用格式

丁司懿1, 2, 3, 林嘉4, 陈文华4, 张洁1, 2, 毛新华3 . 面向长套多工序加工的异构加权偏差传递网络建模与分析[J]. 上海交通大学学报, 0 : 1 . DOI: 10.16183/j.cnki.jsjtu.2025.381

Abstract

 To address the challenges of quality control caused by the nonlinear coupling of multi-stage and multi-source variations in the machining of long sleeves for chemical fiber winders, this paper proposes a method for identifying key quality characteristics (KQCs) based on a heterogeneous weighted variation propagation network (HWVPN). First, based on the analysis of the multi-source variation propagation mechanism within the actual manufacturing process, a topological model of HWVPN is constructed to integrate both quality characteristics and operating conditions. Second, to handle the constraint of small sample sizes typical in industrial settings, a two-stage algorithm combining Elastic Net (EN) and Bayesian Regression (BayR), termed EN-BayR, is proposed. This algorithm accurately quantifies the variation propagation weights between nodes via sparse feature selection and probabilistic posterior inference. Furthermore, a Net-Weighted-NodeRank indicator is designed to account for both variation amplification and cancellation effects, facilitating the precise localization of KQCs. An industrial case study validates that the proposed method achieves a fitting accuracy (R2) of 98.1%, significantly outperforming traditional regression and ensemble learning models. The results effectively reveal the evolution laws of machining variations and identify critical control points for the long sleeve.
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