电动车辆热管理系统替代工质的动态运行对比分析

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  • 1. 西安交通大学 能源与动力工程学院,西安 710049;2. 深圳市英维克科技股份有限公司,广东 深圳 518110
杨梦莹(2001—),硕士生,从事热管理及新型替代制冷剂研究
宋昱龙,副教授,博士生导师,电话(Tel.):029-82663583;E-mail:yulong.song@mail.xjtu.edu.cn

网络出版日期: 2026-02-03

Comparative Analysis of Dynamic Operation of Thermal Management System Refrigerant Substitutions for Electric Vehicles

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  • 1.School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China; 2. Shenzhen Envicool Technology Co., Ltd., Shenzhen 518110, Guangdong, China

Online published: 2026-02-03

摘要

为评估自然工质CO2与R290在热管理系统中替代R134a的转型潜力,基于仿真平台搭建了涵盖乘员舱、电池及动力系统的整车高精度动态模型,并据此系统评估了其在CLTC(China Light-Duty Vehicle Test Cycle)下的热管理性能。结果表明:电机功率与车速变化之间呈现显著相关性,而热管理系统的功率较之更稳定。在制冷条件下,R290相较于CO2具有能效优势,热管理能耗系数(Thermal Management Energy Consumption Factor, TMEF)更小。但极端高温40℃和45℃时,R290系统的TMEF高于CO2系统。在制热工况下,CO2热管理系统具有突出的能效优势。0 ℃和7 ℃环境温度时,3个系统能效基本持平。此外,当环境温度在-10℃以下时,R290系统相较R134a系统的性能表现更优。随着环境温度降低,CO2系统相较于R290系统的优势不断提升。因此,CO2在严寒地区存在性能优势,而R290更适用于温和炎热地区。这些分析为电动汽车低碳高效的热管理工质替代提供了理论依据。

本文引用格式

杨梦莹1, 宋昱龙1, 曹锋1, 陈莹1, 戴向阳2 . 电动车辆热管理系统替代工质的动态运行对比分析[J]. 上海交通大学学报, 0 : 1 . DOI: 10.16183/j.cnki.jsjtu.2025.376

Abstract

To evaluate the potential of natural refrigerants CO2 and R290 for replacing R134a in thermal management systems, a high-precision dynamic vehicle-level model encompassing the cabin, battery, and powertrain was developed on a simulation platform. The thermal management performance of systems using these refrigerants was systematically evaluated under the China Light-Duty Vehicle Test Cycle (CLTC). During dynamic operation, the motor power was significantly correlated with speed variations, whereas the power of the TMS was more stable. In cooling conditions, R290 had an energy efficiency advantage over CO2, with a smaller thermal management energy consumption factor (TMEF). However, at extreme high temperatures of 40°C and 45°C, the TMEF of the R290 system exceeded that of the CO₂ system. In heating conditions, CO2 TMS has an outstanding energy efficiency advantage. At ambient temperatures of 0°C and 7°C, the TMEF of all three systems were essentially equivalent. When the ambient temperature dropped below -10°C, the R290 system performed better than the R134a system. Besides, as the ambient temperature decreased, the advantage of the CO2 system over the R290 system continued to increase. Therefore, CO2 has a performance advantage in cold or extremely hot regions, while R290 is more suitable for mildly hot regions. These analyses provide important guidance for low-carbon and efficient refrigerant substitution in thermal management for electric vehicles.
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