基于自适应时频模态分解和深度学习的注水泵复合故障诊断模型

展开
  • 1.上海交通大学 机械与动力工程学院,上海 2002402. 清峦福兴工业科技集团有限公司,山东 枣庄 2775003. 特殊环境数字制造装备技术创新中心,四川 绵阳 621900
姚智文(2003—),硕士生,从事机械设备健康管理研究
夏唐斌,教授,博士生导师,电话(Tel.):021-34208589E-mailxtbxtb@sjtu.edu.cn

网络出版日期: 2025-12-31

基金资助

国家自然科学基金(72571173),上海市自然科学基金(25ZR1401196),国家重点研发计划(2022YFF0605700

Composite Fault Diagnosis Model for Water Injection Pumps Based on Adaptive Time-Frequency Mode Decomposition and Deep Learning

Expand
  • 1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240,China;2. Qingluan Fuxing Industrial Technology Co., Ltd., Zaozhuang 277500,Shandong,China;3. Special Environment Digital Manufacturing Equipment Technology Invitation Center,Mianyang 621900,Sichuan,China

Online published: 2025-12-31

摘要

面向油田注水泵复合故障诊断面临的辨识困难和解耦问题,提出一种基于自适应时频模态分解与多路径融合Transformer的故障诊断算法。首先,设计一种基于时频变换预处理和自适应机制的变分模态分解算法,捕捉复合故障子频带的关键故障特征,并自适应调整频带宽和频谱中心参数。其次,设计一种具备多路径融合能力的Transformer深度学习模块,在高维嵌入空间中施加局部路径和全局路径注意力机制,增强模型对频率分布差异的建模能力,提高其识别复合故障特征的能力。最后,在注水泵数据集上验证模型,在复合故障零样本的训练条件下,该模型的诊断准确率相较于现有主流复合故障诊断模型平均提升了11.12%。

本文引用格式

姚智文1, 许昱晖 1, 罗风 1, 黄家坤 2, 夏唐斌 1, 3, 奚立峰 1, 3 . 基于自适应时频模态分解和深度学习的注水泵复合故障诊断模型[J]. 上海交通大学学报, 0 : 1 . DOI: 10.16183/j.cnki.jsjtu.2025.357

Abstract

To address the challenges of fault identification and decoupling in composite fault diagnosis of oilfield plunger-type water injection pumps, this study proposes a fault diagnosis algorithm based on adaptive time-frequency variational mode decomposition(VMD) and a multi-path fusion Transformer. First, an adaptive VMD algorithm incorporating time-frequency transformation preprocessing and adaptive mechanisms is designed to capture key fault features within composite fault sub-bands while dynamically adjusting the bandwidth and spectral center parameters. Then, a Transformer-based deep learning module with multi-path fusion capability is developed, which introduces both local path and global path attention mechanisms in a high-dimensional embedding space to enhance the ability to model frequency distribution discrepancies and improve composite fault feature recognition. Finally, experiments on a water injection pump dataset validate the proposed model. Under zero-sample training conditions for composite faults, the model achieves an average diagnostic accuracy improvement of 11.12% compared with mainstream composite fault diagnosis methods.

文章导航

/