收稿日期: 2021-06-07
网络出版日期: 2023-01-05
基金资助
江苏高校优势学科建设工程资助项目(PAPD)
Microstructure and Properties of CoCrFeMnNiMox High-Entropy Alloy Coating by Laser Cladding
Received date: 2021-06-07
Online published: 2023-01-05
45钢存在耐磨性能及耐蚀性能较差等问题.采用激光熔覆技术在45钢表面制备了CoCrFeMnNiMox(x=0.00, 0.25, 0.50, 0.75, 1.00)高熵合金涂层,研究了Mo元素对高熵合金涂层的微观组织和性能的影响.结果表明:CoCrFeMnNiMox高熵合金涂层由单一的面心立方(FCC)固溶体组成.含Mo元素涂层微观结构为典型的枝晶和枝晶间结构,这是熔池在凝固过程中的非均质形核现象导致的.涂层的显微硬度随x值的增大而升高,其中Mo1.00涂层硬度最高为2.391 GPa,定量计算表明固溶强化是显微硬度提升的主要原因.随着Mo质量分数的升高,磨损机制从黏着磨损演变为磨粒磨损和氧化磨损.其中,Mo1.00涂层具有最低的体积磨损率(0.68×10-4 mm3/(N·m)).根据点缺陷模型理论分析了涂层钝化对耐蚀性能的影响.添加Mo元素提升了涂层钝化行为的脱水速率,使得氧化物层变厚,进而提升了涂层的耐蚀性.涂层的腐蚀机制为晶间腐蚀,Mo0.75涂层具有最小的自腐蚀电流密度和最正的自腐蚀电位,分别为3.69×10-6 A/cm2和 -0.432 V.
刘昊, 孙世峰, 李晓佳, 郝敬宾, 杨海峰 . 激光熔覆CoCrFeMnNiMox高熵合金涂层的微观组织及性能[J]. 上海交通大学学报, 2022 , 56(12) : 1675 -1687 . DOI: 10.16183/j.cnki.jsjtu.2021.201
45 steel has the problems of low wear resistance and poor corrosion resistance. CoCrFeMnNiMox (x=0.00, 0.25, 0.50, 0.75, 1.00) high-entropy alloy coating was prepared on 45 steel by laser cladding. The influence of Mo on the microstructure and properties of coating were explored in detail. The results show that the CoCrFeMnNiMox high-entropy alloy coating is composed of a single face-centered cubic (FCC)solid-solution phase. The microstructure of the Mo-containing coating is a typical dendritic and interdendritic structure, which is caused by the heterogeneous nucleation of the molten pool during the solidification process. The microhardness of the coating increases with the increase of x, and the maximum microhardness of the Mo1.00 coating is 2.391 GPa. Quantitative calculations show that solution strengthening is the main reason for the increase of microhardness. With the increase of Mo mass fraction, the wear mechanism evolves from adhesive wear to abrasive wear and oxidative wear. The Mo1.00 coating has the lowest volume wear rate (0.68×10-4 mm3/(N·m)). The influence of the passivation process on the corrosion resistance of coating was analyzed based on the point defect model theory. The addition of the Mo element increases the dehydration rate of the passivation behavior of coating, which makes the oxide layer thicker, and thereby improving the corrosion resistance of coating. The corrosion mechanism of coatings is intergranular corrosion. Mo0.75 coating has the smallest self-corrosion current density and the most positive self-corrosion potential, which are 3.69×10-6 A/cm2 and -0.432 V, respectively.
[1] | LIU H X, WANG C Q, ZHANG X W, et al. Improving the corrosion resistance and mechanical property of 45 steel surface by laser cladding with Ni60CuMoW alloy powder[J]. Surface and Coatings Technology, 2013, 228: S296-S300. |
[2] | 吴军, 朱冬冬, 杨日初, 等. 45钢轴面激光熔覆Ni60AA涂层工艺参数优化及摩擦磨损性能研究[J]. 激光与光电子学进展, 2021, 58(11): 304-314. |
[2] | WU Jun, ZHU Dongdong, YANG Richu, et al. Parameters optimization and friction and wear properties for laser cladding Ni60AA coating on 45 steel shaft surface[J]. Laser & Optoelectronics Progress, 2021, 58(11): 304-314. |
[3] | 马玉山, 何涛, 常占东, 等. 45钢阀杆失效机制分析[J]. 有色矿冶, 2019, 35(3): 33-35. |
[3] | MA Yushan, HE Tao, CHANG Zhandong, et al. Analysis of failure mechanism of 45 steel valve rod[J]. Non-Ferrous Mining and Metallurgy, 2019, 35(3): 33-35. |
[4] | WENG F, YU H J, CHEN C Z, et al. Microstructures and wear properties of laser cladding Co-based composite coatings on Ti-6Al-4V[J]. Materials & Design, 2015, 80: 174-181. |
[5] | YEH J W, CHEN S K, LIN S J, et al. Nanostructured high-entropy alloys with multiple principal elements: Novel alloy design concepts and outcomes[J]. Advanced Engineering Materials, 2004, 6(5): 299-303. |
[6] | SHU F Y, LIU S, ZHAO H Y, et al. Structure and high-temperature property of amorphous composite coating synthesized by laser cladding FeCrCoNiSiB high-entropy alloy powder[J]. Journal of Alloys and Compounds, 2018, 731: 662-666. |
[7] | LIU J, LIU H, CHEN P J, et al. Microstructural characterization and corrosion behaviour of AlCoCrFeNiTix high-entropy alloy coatings fabricated by laser cladding[J]. Surface and Coatings Technology, 2019, 361: 63-74. |
[8] | WANG G, SHENG G M, SUN J C, et al. Mechanical properties and microstructure evolution of CrMnFeCoNi HEA/304 SS dissimilar brazing joints[J]. Journal of Alloys and Compounds, 2020, 829: 154520. |
[9] | WANG C, LI T H, LIAO Y C, et al. Hardness and strength enhancements of CoCrFeMnNi high-entropy alloy with Nd doping[J]. Materials Science and Engineering: A, 2019, 764: 138192. |
[10] | KUMAR J, KUMAR N, DAS S, et al. Effect of Al addition on the microstructural evolution of equiatomic CoCrFeMnNi alloy[J]. Transactions of the Indian Institute of Metals, 2018, 71(11): 2749-2758. |
[11] | STEPANOV N D, SHAYSULTANOV D G, SALISHCHEV G A, et al. Effect of V content on microstructure and mechanical properties of the CoCr-FeMnNiVx high entropy alloys[J]. Journal of Alloys and Compounds, 2015, 628: 170-185. |
[12] | WANG J Y, ZHANG B S, YU Y Q, et al. Ti content effect on microstructure and mechanical properties of plasma-cladded CoCrFeMnNiTix high-entropy alloy coatings[J]. Surface Topography: Metrology and Properties, 2020, 8(1): 015004. |
[13] | 刘谦, 王昕阳, 黄燕滨, 等. Mo含量对CoCrFeNiMo高熵合金组织及耐蚀性能的影响[J]. 材料研究学报, 2020, 34(11): 868-874. |
[13] | LIU Qian, WANG Xinyang, HUANG Yanbin, et al. Effect of molybdenum content on microstructure and corrosion resistance of CoCrFeNiMo high entropy alloy[J]. Chinese Journal of Materials Research, 2020, 34(11): 868-874. |
[14] | 陶继闯, 卢一平. Mo含量对Al0.1CoCrCu0.5FeNiMox高熵合金的组织结构、力学性能及耐蚀性能的影响[J]. 材料导报, 2020, 34(8): 8096-8099. |
[14] | TAO Jichuang, LU Yiping. Effect of Mo content on microstructure, mechanical properties and corrosion resistance of Al0.1CoCrCu0.5FeNiMox high-entropy alloys[J]. Materials Reports, 2020, 34(8): 8096-8099. |
[15] | CHOU Y L, YEH J W, SHIH H C. The effect of molybdenum on the corrosion behaviour of the high-entropy alloys Co1.5CrFeNi1.5Ti0.5Mox in aqueous environments[J]. Corrosion Science, 2010, 52(8): 2571-2581. |
[16] | WANG W R, WANG J Q, SUN Z H, et al. Effect of Mo and aging temperature on corrosion behavior of (CoCrFeNi)100-xMox high-entropy alloys[J]. Journal of Alloys and Compounds, 2020, 812: 152139. |
[17] | MA M X, WANG Z X, ZHOU J C, et al. Effect of Ti doping on microstructure and wear resistance of CoCrCuFeMn high-entropy alloys[J]. Journal of Mechanical Engineering, 2020, 56(10): 110. |
[18] | LIM S C, ASHBY M F. Wear mechanism maps[J]. Acta Metallurgica, 1987, 35(1): 1-24. |
[19] | DENG G Y, TIEU A K, SU L H, et al. Investigation into reciprocating dry sliding friction and wear properties of bulk CoCrFeNiMo high entropy alloys fabricated by spark plasma sintering and subsequent cold rolling processes: Role of Mo element concentration[J]. Wear, 2020, 460/461: 203440. |
[20] | YUN D W, SEO H S, JUN J H, et al. Molybdenum effect on oxidation resistance and electric conduction of ferritic stainless steel for SOFC interconnect[J]. International Journal of Hydrogen Energy, 2012, 37(13): 10328-10336. |
[21] | CAO Y K, LIU Y, LIU B, et al. Effects of Al and Mo on high temperature oxidation behavior of refractory high entropy alloys[J]. Transactions of Nonferrous Metals Society of China, 2019, 29(7): 1476-1483. |
[22] | 刘兵, 柳林, 陈振宇. 添加微量Mo对铜基块体非晶合金耐蚀性的影响[J]. 金属学报, 2007, 43(1): 82-86. |
[22] | LIU Bing, LIU Lin, CHEN Zhenyu. Effect of micro Mo addition on anticorrosion ability of Cu base bulk metallic glass[J]. Acta Metallurgica Sinica, 2007, 43(1): 82-86. |
[23] | FROMHOLD A T, COOK E L. Diffusion currents in large electric fields for discrete lattices[J]. Journal of Applied Physics, 1967, 38(4): 1546-1553. |
/
〈 |
|
〉 |