针对当前设备供应商提供全球维护服务中存在的租赁服务网络的广域运维问题,提出设备层、系统层、网络层动态交互的3层机会维护调度策略.根据各台设备的独立健康演化趋势,实时地规划设备层的预知维护时间间隔;基于贯序的设备层输出,在系统层进行优化调度并输出成组维护方案;基于各租赁产线的维护需求,在网络层解决租赁服务需求和维护资源约束之间的供需矛盾问题.根据调度特点建立数学优化模型,动态地更新决策向量和状态向量,并由此提出3层机会维护调度策略,得出层次递进的交互求解算法.通过算例分析,验证所提出的调度策略在广域运维领域的可行性和有效性.
This study focuses on the multi-location operation and maintenance problem of the leasehold service network where original equipment manufacturers provide global maintenance services. We propose an opportunistic maintenance optimization policy with dynamic interactions between the machine level, the system level and the network level. According to individual health evolutions of leased machines, preventive maintenance intervals are scheduled at the machine level. At the system level, group maintenance schemes are arranged by using leasing profit optimization. By pulling the requirements of multi-location leased lines, the balancing of lease service demand and maintenance resource constraint is handled at the network level. Therefore, a triple-level opportunistic maintenance policy is developed and an alternating algorithm based on hierarchical progression is then designed. Through arithmetic analysis, this proposed policy is proved to be effective and feasible.
[1]ZHANG Z N, LIU G, JIANG Z C, et al. A cloud-based framework for lean maintenance, repair, and overhaul of complex equipment[J]. Journal of Manufacturing Science and Engineering, 2015, 137(4): 040908.
[2]JIN X N, NI J. Joint production and preventive maintenance strategy for manufacturing systems with stochastic demand[J]. Journal of Manufacturing Science and Engineering, 2013, 135(3): 031016.
[3]陶辛阳, 夏唐斌, 奚立峰. 基于健康指数的预防性维护与多目标生产调度联合优化建模[J]. 上海交通大学学报, 2014, 48(8): 1170-1174.
TAO Xinyang, XIA Tangbin, XI Lifeng. Health-index-based joint optimization of preventive maintenance and multi-attribute production scheduling[J]. Journal of Shanghai Jiao Tong University, 2014, 48(8): 1170-1174.
[4]YEH R H, KAO K C, CHANG W L. Optimal preventive maintenance policy for leased equipment using failure rate reduction[J]. Computers and Industrial Engineering, 2009, 57(1): 304-309.
[5]金琳, 黄开敏, 周晓军. 租赁设备的多阶段预防性维护策略及优化[J]. 计算机集成制造系统, 2013, 19(12): 2947-2953.
JIN Lin, HUANG Kaimin, ZHOU Xiaojun. Multi-period preventive maintenance policy and optimization for leased equipment[J]. Computer Integrated Manufacturing Systems, 2013, 19(12): 2947-2953.
[6]XIA T B, XI L F, PAN E S, et al. Lease-oriented opportunistic maintenance for multi-unit leased systems under product-service paradigm[J]. Journal of Manufacturing Science and Engineering, 2017, 139(7): 071005.
[7]GOEL A, MEISEL F. Workforce routing and scheduling for electricity network maintenance with downtime minimization[J]. European Journal of Operational Research, 2013, 231(1): 210-228.
[8]BOLAND N, KALINOWSKI T, KAUR S. Scheduling network maintenance jobs with release dates and deadlines to maximize total flow over time: Bounds and solution strategies[J]. Computers and Operations Research, 2015, 64: 113-129.
[9]崔维伟, 陆志强. 单机系统的生产调度与预防性维护的集成优化[J]. 上海交通大学学报, 2012, 46(12): 2009-2013.
CUI Weiwei, LU Zhiqiang. Integrating production scheduling and preventive maintenance planning for a single machine[J]. Journal of Shanghai Jiao Tong University, 2012, 46(12): 2009-2013.
[10]LOPEZ-SANTANA E, AKHAVAN-TABATABAEI R, DIEULLE L, et al. On the combined maintenance and routing optimization problem[J]. Reliability Engineering & System Safety, 2016, 145: 199-214.