学报(中文)

面向串并联生产系统机会维护的产能平衡导向租赁利润优化策略

展开
  • 上海交通大学 机械与动力工程学院, 上海 200240
孙博文(1995-),男,黑龙江省哈尔滨市人,硕士生,主要研究方向为服务型制造与维护策略.

网络出版日期: 2019-03-28

基金资助

国家自然科学基金资助项目(51875359,51535007);临港地区智能制造专项(ZN2017020102);国家市场监督管理总局质量基础设施效能研究重点实验室2018年开放课题 (KF20180302)

Capacity Balancing-Oriented Leasing Profit Optimization of Opportunistic Maintenance for Leased Series-Parallel Production System

Expand
  • School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

Online published: 2019-03-28

摘要

针对服务型制造模式和维护外包服务,面向租赁生产系统的串并联复杂结构和多工序产能需求,提出以产能平衡为前提的租赁利润最大化机会维护策略.以租赁生产系统的串并联结构为研究重点,在维护决策建模中考虑整个系统的产能平衡;构建多类型设备健康演化趋势函数,规划成本率最小化的贯序预知维护计划;在工序层和系统层,以单设备预定的维护时点为组合维护契机,优化机会维护方案;建立以产能平衡为导向的租赁利润优化策略,改进租赁利润结余算法,以实时生成机会维护方案,在保证产能平衡的同时实现租赁利润最大化.通过对比租赁合同期内的全局性维护方案,验证了该策略在服务外包决策中具有显著的经济优势.

本文引用格式

孙博文,郭闻雨,夏唐斌,潘尔顺,奚立峰 . 面向串并联生产系统机会维护的产能平衡导向租赁利润优化策略[J]. 上海交通大学学报, 2019 , 53(3) : 276 -284 . DOI: 10.16183/j.cnki.jsjtu.2019.03.004

Abstract

Aimed at service-oriented manufacturing model and outsourcing paradigm, an opportunistic maintenance strategy based on capacity balancing is proposed to meet the demand of complex series-parallel structure and multi-process, eventually maximizing the leasing profits. The series and parallel structures are taken as the research emphasis. And the capacity balancing of the whole system is also considered. Sequential maintenance scheduling for each machine with individual health evolution aims to minimize the maintenance cost rate. At the process layer and the system layer, these maintenance time points are taken as combined maintenance opportuuity. A capacity balancing-oriented leasing profit optimization (CB-LPO) policy is also developed by considering the capacity balancing to dynamically optimize maintenance decisions. In this study, by comparing with the global maintenance scheme during the lease contract period, it is verified that the proposed strategy has significant economic advantages in service outsourcing decision-making.

参考文献

[1]YANG L, ZHAO Y, PENG R, et al. Hybrid preventive maintenance of competing failures under random environment[J]. Reliability Engineering & System Safety, 2018, 174: 130-140. [2]郝虹斐, 郭伟, 桂林, 等. 非完美维修情境下的预防性维修多目标决策模型[J]. 上海交通大学学报, 2018, 52(5): 518-524. HAO Hongfei, GUO Wei, GUI Lin, et al. A multi-objective preventive maintenance decision-making model for imperfect repair process[J]. Journal of Shanghai Jiao Tong University, 2018, 52(5): 518-524. [3]LU Z Q, CUI W W, HAN X L. Integrated production and preventive maintenance scheduling for a single machine with failure uncertainty [J]. Computers & Industrial Engineering, 2015, 80: 236-244. [4]TAO X Y, XIA T B, XI L F. Environment factor-based equipment hazard rate prognosis for maintenance scheduling[J]. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2017, 231(8): 1488-1497. [5]SCHUTZ J, REZG N. Maintenance strategy for leased equipment[J]. Computers & Industrial Engineering, 2013, 66(3): 593-600. [6]HAJEJ Z, REZG N, GHARBI A. A decision optimization model for leased manufacturing equipment with warranty under forecasting production/maintenance problem[DB/OL]. [2018-06-14]. http://dx.doi.org/10.1155/2015/274530. [7]ISKANDAR B P, HUSNIAH H. Optimal preventive maintenance for a two dimensional lease contract[J]. Computers & Industrial Engineering, 2017, 113: 693-703. [8]XIA T B, XI L F, PAN E S, et al. Reconfiguration-oriented opportunistic maintenance policy for reconfigurable manufacturing systems[J]. Reliability Engineering & System Safety, 2017, 166: 87-98. [9]张晓文, 孙小明, 蒋祖华, 等. 考虑生产线平衡的串-并联生产系统机会维护策略[J]. 上海交通大学学报, 2015, 49(5): 702-707. ZHANG Xiaowen, SUN Xiaoming, JIANG Zuhua, et al. Opportunistic preventive maintenance strategy for series-parallel system considering line balancing[J]. Journal of Shanghai Jiao Tong University, 2015, 49(5): 702-707. [10]KHATAB A, AGHEZZAF E H, DIALLO C, et al. Selective maintenance optimisation for series-parallel systems alternating missions and scheduled breaks with stochastic durations[J]. International Journal of Production Research, 2017, 55(10): 3008-3024. [11]张博文, 陆志强, 张岳君. 并行机系统生产计划与预防性维护联合建模[J]. 上海交通大学学报, 2015, 49(4): 564-571. ZHANG Bowen, LU Zhiqiang, ZHANG Yuejun. An integrated model of production planning and preventive maintenance for parallel systems[J]. Journal of Shanghai Jiao Tong University, 2015, 49(4): 564-571. [12]XIA T B, XI L F, PAN E S, et al. Lease-oriented opportunistic maintenance for multi-unit leased systems under product-service paradigm[J]. Journal of Manufacturing Science and Engineering, 2017, 139(7): 071005.
文章导航

/