学报(中文)

铝合金模压包边工艺尺寸设计方法

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  • 1. 上海交通大学 机械与动力工程学院, 上海 200240; 2. 上海汽车集团股份有限公司 技术中心, 上海 201804

网络出版日期: 2018-03-01

基金资助

上海市科学技术委员会专项基金(14DZ1118800)

Approach of Design of Process Dimension for Hemming of Aluminum Alloys

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  • 1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China; 2. SAIC Motor Technology Center, Shanghai 201804, China

Online published: 2018-03-01

摘要

研究了不同翻边板料尺寸条件下铝合金曲边包边及曲面包边的成形质量,确定了在不同曲率半径下翻边板料尺寸的取值极限,得到其对应的翻边长度及包边宽度的设计值范围,并据此标准设计和加工了一个包边特征件.实验结果表明,所提出的相关设计参数取值合理,所设计的包边特征件能够达到较好的包边效果.

本文引用格式

杨珂1,赵亦希1,冯昌文2,余志华2 . 铝合金模压包边工艺尺寸设计方法[J]. 上海交通大学学报, 2018 , 52(2) : 182 -187 . DOI: 10.16183/j.cnki.jsjtu.2018.02.009

Abstract

Through simulation experiments on hemming qualities for curved surface hemming and curved edge hemming under different flanging sheet sizes, limit values of flanging sheet size are decided for different curvature radius. The values of corresponding flanging length and hemming width are given then. A hemming feature panel is designed based on the standards. The experiment results demonstrate that, the values of designed parameters are reasonable and the feature panel obtains favourable hemming effect.

参考文献

[1]ZHANG G H, HAO H Q, WU X, et al. An Expe-rimental investigation of curved surface-straight edge hemming[J]. Journal of Manufacturing Processes, 2000, 2(4): 241-246. [2]LIVATYALI H, LAXHUBER T, ALTAN T. Experimental investigation of forming defects in flat-surface-convex edge hemming[J]. Journal of Materials Processing Technology, 2004, 146(1): 20-27. [3]LIN G S, KOC M, HU S J. Three-dimensional numerical simulations of curved edge-curved surface hemming of aluminum alloy[C]∥International Mechanical Engineering Congress and Exposition. California, USA: ASME, 2004. [4]LIEWALD M, HNLE S, SINDELSURFACE M. Surface roughening of an aluminum 6016 alloy during bending and hemming[J]. International Journal of Material Forming, 2015, 9(2): 203-213. [5]阳建. 机器人滚边中铝合金板件的成型分析[D].合肥:合肥工业大学机械工程学院, 2014. [6]卢鹏, 兰凤崇,周云郊,铝合金滚边仿真方法与工艺参数影响分析[J].机械设计与制造,2015(7): 64-66. LU Peng, LAN Fengchong, ZHOU Yunjiao. Research on simulation method and influence of para-meters on aluminum alloy roller hemming process[J]. Machinery Design & Manufacture, 2015(7): 64-66.
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