功能电极电火花诱导烧蚀加工模具钢Cr12实验研究

上海交通大学学报（自然版） ›› 2013, Vol. 47 ›› Issue (11): 1702-1706.

功能电极电火花诱导烧蚀加工模具钢Cr12实验研究

徐安阳，刘志东，许俊，李文沛

（南京航空航天大学机电学院，南京 210016）

收稿日期:2012-12-17
基金资助:
国家自然科学基金资助项目(51175256，51205197)，江苏省自然基金(BK2011732)，航空基金（2011ZE52060），江苏省普通高校研究生科研创新计划（CXLX12_0138）中央高校基本科研业务费专项资金资助

Experimental Study of Ablation Machining to Die Steel Cr12 by EDM-Induced with Function Electrode

XU Anyang,LIU Zhidong,XU Jun,LI Wenpei

(College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China)

Received:2012-12-17

摘要/Abstract

摘要：

针对电火花加工效率低的问题，提出了利用功能电极向加工区域通入高压水和氧气，在电火花放电加工中引入金属在氧气中燃烧产生的化学能，蚀除金属材料.通过采用圆柱电极和功能电极对模具钢Cr12进行常规电火花加工和电火花诱导烧蚀加工实验，研究了电参数及非电参数对电火花诱导烧蚀加工的影响规律.结果表明：正极性烧蚀加工模具钢Cr12的加工效率达178.12 mm3/min，是相同条件下常规电火花加工的20.2倍，并具有明显的极性效应.烧蚀加工的加工效率MRR随脉宽和加工电流的增大呈近似线性增大趋势；随气压与液压之比的增大呈现先增大后减小的趋势；随着电极转速的增大呈现先增大后略有下降的趋势.

关键词: 烧蚀加工, 氧气, 模具钢, 脉冲宽度, 平均电流

Abstract:

To increase the efficiency of EDM (electrical discharge machining), this paper proposed a function electrode which could inject water and oxygen with high pressure into the machining area, while the chemical energy produced by the reaction of the metal with oxygen was used to remove the metal material in addition EDM. The experiments of the normal EDM with cylindrical electrode and the EDM-induced ablation machining with function electrode to die steel Cr12 were conducted and the influencing law of electric and nonelectric parameters on the EDMinduced ablation machining was studied. The results show that the processing efficiency of positive polarity ablation machining on die steel Cr12 is 178.12 mm3/min which is 20.2 times compared with the normal EDM under the same condition, and the polarity effect is obvious. The MRR (material removal rate) of ablation machining increases approximately linearly with ton and I. With the increase of η which is the ratio of pneumatic and hydraulic, the MRR increases first and then decreases. And with the increase of electrode speed n, the MRR increases first and then decrease slightly.

Key words: ablation machining, oxygen, model steel, pulse width, average current

中图分类号:

TG 662

徐安阳，刘志东，许俊，李文沛. 功能电极电火花诱导烧蚀加工模具钢Cr12实验研究[J]. 上海交通大学学报（自然版）, 2013, 47(11): 1702-1706.

XU Anyang,LIU Zhidong,XU Jun,LI Wenpei. Experimental Study of Ablation Machining to Die Steel Cr12 by EDM-Induced with Function Electrode[J]. Journal of Shanghai Jiaotong University, 2013, 47(11): 1702-1706.

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